Customer Cases
One solution.
Many industries.
Countless applications.
Trusted by customers worldwide for its versatility
Twyn streamlines industrial quality control applications: It digitally transforms, simplifies, and speeds up quality inspection processes – across industries such as mechanical engineering, automotive, and rail.
Discover how Twyn makes quality control processes more efficient and cost-effective for many leading companies.
Selected Customer Projects
Inspect before you measure
Gothaer Fahrzeugtechnik is a market and quality leader in the fabrication of complex tubular and plate constructions in high-strength, fine-grained steels.
To meet the high-quality expectations of its customers, the company performs regular inspections. In the past, Gothaer Fahrzeugtechnik relied exclusively on metrology systems for these checks. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process
When augmented reality means efficiency
Chropynska Slovakia is an engineering and manufacturing company based in Detva, Slovakia.
The company’s production program consists of turnkey automated welding and manufacturing lines and production equipment for various industries including automotive, aerospace, rail and agriculture industry. By adopting Twyn, Visometry’s augmented reality solution for visual quality inspection, the company has sped up its processes and reduced errors and costly rework.
Twyn’s capability to check manufactured items against their CAD specifications allows Chropynska Slovakia to establish “quality gates” throughout the entire production process. But at Chropynska Slovakia, Twyn finds a wide range of quality control applications, including the inspection of fixtures that are used for part manufacturing.
Maschinenfabrik Bernard KRONE GmbH & Co.KG
Agricultural Machinery
Streamlined incoming goods inspection
The family-run KRONE Group is one of the largest manufacturers of commercial vehicles and agricultural machinery.
KRONE chose Twyn to optimize incoming goods inspections. The result: not only has the product quality improved, but logistics processes have become more efficient as well. Since introducing Twyn, it’s no longer necessary to bring parts and components to the quality control hall. Operators can now carry out inspections directly where components are delivered. This is particularly valuable for KRONE as many big parts are stored outdoors.
What’s more, the company can now determine early on whether a component needs to be evaluated through a time-consuming 3D measurement or can be released for production directly. And even if a part does need to be measured using a coordinate measuring system, Twyn enables KRONE to precisely define which areas of the component should be analyzed in details.
Large and complex welded parts easily inspected
CZ LOKO is one of the largest Czech manufacturers of diesel-electric locomotives and special railway vehicles.
Perfectly suited for inspecting large and complex welded parts right on site, Twyn helps CZ LOKO prevent errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs. Indeed, detecting misaligned or even missing components such as brackets or supports late in the train manufacturing process can lead to huge costs. With Twyn, CZ LOKO’s quality operators can easily inspect complex assemblies and quickly localize any deviations directly on the production line.
Twyn is the ideal solution for companies that produce or receive large metal parts for railway wagons and locomotives and need to verify manufacturing accuracy before delivery or assembly. It enables organizations to confirm that multiple components have been welded precisely and that brackets and supports are correctly positioned according to the CAD model.
AR-powered, faster inspections right on location
Based in Croatia, EKO MEĐIMURJE is a European supplier of quality metal parts and welded constructions for world-renowned machine equipment manufactures.
With a wide range of highly complex products, EKO was searching for a faster and more flexible way to verify production quality. Because parts are shipped directly to customers, deviations or errors discovered upon arrival can be extremely costly. That’s why they decided to try Twyn. Using AR, manufactured components are verified against their CAD specifications, directly comparing the digital model to the physical part – based on digital twins.
With many helpful features and tools, like magnification, Twyn is the perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time using photo captures, annotations, and markups and made available later as digital reports.
Before Twyn, manufactured components were compared to 2d printouts of their specifications. With Twyn, EKO can now perform AR-powered, faster inspections right on location, identifying deviations more easily thanks to precise 3D-to-3D comparisons.
AR and Twyn: the right choice for maximizing speed
Over the past few years, automotive OEMs and suppliers have been leveraging the full potential of AR-based visual quality inspection.
Even a young organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), now uses AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
Twyn Across Various Industries
Discover how Twyn helps leading companies make quality control processes more efficient and cost-effective.
Mechanical Engineering Industry
The company’s production program consists of turn-key automated welding and manufacturing lines and production equipment. By adopting Twyn, the company has speeded up his processes and reduced errors and costly rework.
"Twyn software helps us in the inspection of welded parts, but also in the inspection of the completeness of assembled parts."
"We use Twyn to check the quality of frames and fully assembled machines."
"We check if all machined surfaces are done correctly (macro defects) and if we forgot any tapped holes. Our production is a one-time production, it is always a FIA."
"We use Twyn View. It make it a lot easier for us to identify misplaced and missing parts."
"Everyday work with the Visometry device is a pleasure."
"Acceptance of a vacuum chamber at the supplier using Twyn View."
Heavy Machinery
"Here we check drive frames for our drilling rigs at the incoming goods inspection without having to remove them from the packaging, because Twyn already recognizes the contour despite the packaging material. This saves a lot of time during the inspection."
"At the Liebherr plant in Biberach, Germany, we inspect our large steel structures before painting, thereby reducing rework costs and increasing our quality. The picture shows the inspection of the upper part of the tower of our MK140-5.1 mobile crane."
"Inspection of a weldment that was rejected due to assembly issues. During inspecting of the weldment, we found that one of the components was misaligned."
"We use this new technology on our large parts to detect any possible omissions made during assembly."
Metalworking
To meet the high-quality expectations of its customers, the company performs regular inspections. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process.
"With many helpful functions and tools, like magnification, Twyn is a perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time, with photo captures, annotations and markups and made available later as digital reports."
"With the help of the Twyn software, we can quickly and accurately perform dimensional checks on all of our small and large steel structures."
"We produce equipment for the excavator industry, mostly sticks and booms. We use Twyn to check the positioning of smaller plates and bolts welded to the parts. So far we are very happy with the results, we've increased our productivity and avoided many claims."
"We use Twyn as a tool to validate our assembly. Often, it is a matter of a missing part or a major mistake, so it is well-suited for Twyn's capabilities. It saves us a lot of time and client returns. Now, a lot of people are able to use it effectively and quickly. It is now an important part of our inspection process."
Automotive
Even a youthful organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), is now using AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
"Using Twyn, we were able to carry out the acceptance of fixtures for assembly production directly on-site and point out deviations from the drawings to the equipment manufacturer. This made it possible to implement the first optimizations even before initial commissioning."
Railway
Perfect suited for the inspection of large and complex welded parts right on-site, Twyn helps CZ LOKO avoid errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs.
"Checking the position of the holders and the attachment in the train car body."
Plant Construction
"We check our steel construction components to ensure all attachments are complete."
"The Kitzmann company uses Twyn, for example, to check frames or racks in the tack-welded state before they are completely welded."
"The photo shows the steel structure of the tower and its pre-assembly for our internal inspection so that we can pick out all the flaws. We use Twyn for output but also for production control as you can see in the photo."
Agricultural Machinery
Not only has the product quality improved, but the logistics processes have also been optimized: after the introduction of Twyn, it was no longer necessary to bring parts and components to the quality control hall because operators can carry out inspections directly where components are delivered.
Service Industry
"We manufacture complex welded assemblies to customer order, whether for prototyping or series production. Our team uses Twyn on a daily basis to meet the high quality requirements of our customers. You can see a car body after welding and before painting in our final finishing process."
Welding Solutions
"Verification of the revision status in prototype and series production."
Automation Solutions
"The image shows a great example of one of the checks we do using Twyn. Here we are completing a 100% visual inspection on the part, where we are checking for all the components (like nuts, studs, fasteners, stampings etc.) and are completing a weld location validation."
Information Technology
"The Twyn application implemented for Cerri SRL serves as an advanced quality control tool, specifically designed to inspect large industrial components used in street cleaning machines. Leveraging augmented reality (AR) and computer vision, the solution enables precise and efficient verification of components, ensuring they meet the highest quality standards."
Power
Industry
"Our company specializes in manufacturing power equipment. Among our products, transformers are assembled with various components. By using Twyn, the quality inspection process becomes intuitive and efficient, allowing us to quickly verify whether all components have been properly assembled without any omissions."