With augmented reality visual inspections, Visometry Twyn is changing the way how parts, components and assemblies are backed up for quality and suitability.
Twyn enables you to perform an easy and fast variance analysis with immediate results: you can match manufactured items against Digital Twins through AR overlays to see deviations between target and actual in real time.
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Augmented Reality overlays precisely and reliably superimpose the CAD directly on the inspected object, giving access to 3D geometry data and additional details, such as production notes or material properties. This way deviations between target and actual become directly visible at the first sight.
Localized through the tablet’s camera, Twyn automatically registers and tracks manufactured items: it supports accurate marker-less, real-time detection and tracking of inspected items, based on CAD models.
This is basis for a fast yet accurate visual comparison and saves you much time, as there are no pre-preparations or markers needed to analyse parts.
Exploiting the power of the tablet camera, vision-based automatic deviation detection assists users during inspections: In AR, deviations are automatically highlighted with a different color, for example if attachment parts are displaced or if drill holes are not in their target position.
Load the CAD model, set inspection start point, transfer to iPad – three clicks is all that is needed to setup Twyn inspection sessions.
The setup based on CAD twins, the automatic optical recognition, the fact that no markers or other object preparation are necessary, make it possible to use the system right away directly on site, with significant savings in terms of time and money.
In case of recurring inspections, Twyn supports and leads different users with step-by-step instructions in form of comprehensive checklists.
That ensures consistent procedures, results and documentation, regardless of the users and their experience.
Visual indicators mark and highlight points of interest with 3D pointers, facilitating the inspections of complex assemblies/machineries by guiding the users to critical features. This further ensures consistent results and uniform inspection documentation.
Not only does Twyn enable a complete geometry validation of your parts instead of a sampling point control, but it also supports the complete documentation of your quality check results.
Photo captures, markups and annotations increase traceability and streamline the communication between quality, production and construction teams.
Branded and customizable reports summarize inspection results. These can be exported in multiple formats, such as CSV or PDF, and easily shared – with your quality and production teams, but also with external suppliers.
With a camera always in place, Twyn helps create relevant pictures of your parts, underpinning efficient and comprehensive reporting.
The Lens tool allows you to easily inspect large or complex objects, magnifying specific areas for a detailed inspection of small features or points that are difficult to reach.
Twyn allows users to link parts to the appropriate inspection procedures and documents based on their IDs.
Regardless of the specific person performing the quality check and his/her understanding of the procedure, by simply scanning the ID, the corresponding inspection process and proof plan are accessed and performed immediately.
In order to further simplify quality sessions, Twyn allows users to easily markup and classify deviations/aberrations with a pen tool and additional annotations. This supports better and more comprehensive reporting and improves the communication between the quality and the production teams.
With Twyn you can record images and sensory data during inspections and replay them off-sites on your computer. This way you can always analyze your inspections in detail without being tied to a specific location or time constraints.
Twyn supports the standard and most relevant CAD formats used for industrial and manufacturing applications – without the need of a prior conversion. These include, for example, JT, STEP, IGES, FBX, GLTF and OBJ.
A best-in-class CAD optimization algorithm prepares models for Augmented Reality automatically. This allows users to work with their original CAD files, without the need of additional compression, while perfectly supporting unambiguous and high qualitative rendering for industrial applications.
With Twyn you can author your quality inspection workflows without the need of a single line of code. What’s more, you can easily define and process your visual quality inspections without the need of being an AR expert.
Watch how customers use Twyn and learn more about its features. See it in action in our media section.
Visometry is in control of the complete technology stack.
From image processing (› VisionLib) for high performance detection and tracking, to our intuitive and out of the shelf quality software platform (› Twyn), you have one single partner to define and implement your entire quality inspection processes.
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