Storie di successo
Una soluzione.
Molti settori.
Innumerevoli applicazioni.
Apprezzato dai clienti di tutto il mondo per la sua versatilità
Twyn ottimizza le applicazioni di controllo qualità in ambito industriale: in modo digitale trasforma, semplifica e accelera i processi di ispezione della qualità – in settori quali, ad esempio, l’ingegneria meccanica, l’automotive e quello della costruzione di treni e vagoni.
Scopri come Twyn rende i processi di ispezione della qualità più efficienti e convenienti per molte aziende leader.
Progetti di clienti selezionati
Documentazione semplificata dei processi di controllo qualità
MAFO Systemtechnik AG, specialista nella produzione conto terzi e nei processi produttivi integrati, utilizza Twyn, la soluzione di Realtà Aumentata di Visometry, per il controllo visivo della qualità. In questo modo, gli operatori possono confrontare direttamente i componenti reali con i relativi dati CAD.
Con ottimi risultati: l’azienda ha ridotto i tempi di ispezione, rileva un maggior numero di deviazioni e semplifica la documentazione dei propri processi di controllo qualità.
MAFO offre ai propri clienti un processo completo e integrato da un unico fornitore – dalla progettazione e produzione fino all’assemblaggio di gruppi e sistemi completi. L’azienda produce un’ampia gamma di componenti e assiemi per diversi settori industriali. Il portafoglio spazia da piccoli componenti di precisione a strutture saldate di diversi metri.
Piccoli lotti, un elevato numero di varianti e frequenti cambi di prodotto rendono difficile standardizzare i processi di ispezione come avviene normalmente nella produzione in serie. Grazie all’utilizzo di Twyn, MAFO ha ridotto i tempi di ispezione, poiché oggi gli operatori possono eseguire il confronto visivo direttamente su un unico iPad, senza dover passare continuamente dal componente allo schermo del computer e al disegno tecnico.
Oggi MAFO utilizza Twyn in diversi processi di controllo visivo della qualità. Tra questi rientrano l’autocontrollo dell’operatore in produzione, i controlli in ingresso di parti in lamiera e componenti saldati, le ispezioni in uscita e le ispezioni del primo articolo.
WISAG Industrie Service Gruppe
Servizi industriali
Ottimizzare i processi di ispezione della qualità e aumentare la soddisfazione dei clienti
WISAG è uno dei principali fornitori di servizi industriali in Germania. In qualità di fornitore di soluzioni complete, l’azienda realizza complessi assiemi saldati, veicoli speciali e macchinari personalizzati.
Per queste applicazioni, WISAG utilizza Twyn, la piattaforma di Visometry per l’ispezione della qualità basata su realtà aumentata (AR), ottenendo concreti incrementi di efficienza.
“Twyn ci ha aiutato a risparmiare molto tempo e denaro. Ciò è dovuto alla maggiore qualità e flessibilità che la soluzione ci garantisce”, afferma Guido Duphorn, Direttore della Qualità presso WISAG. “I vantaggi principali sono una maggiore soddisfazione dei clienti e una riduzione dei costi di rilavorazione: benefici concretamente misurabili.”
Gothaer Fahrzeugtechnik GmbH
Lavorazione metalli
Ispeziona prima di misurare
Gothaer Fahrzeugtechnik è leader di mercato ed eccelle per la qualità nella fabbricazione di complesse costruzioni tubolari e di lamiera in acciai ad alta resistenza e a grana fine.
Per soddisfare le aspettative di alta qualità dei clienti, l’azienda esegue ispezioni regolarmente. In passato, Gothaer Fahrzeugtechnik si affidava esclusivamente a sistemi metrologici per questi controlli. Ma con l’aumentare delle dimensioni dei componenti, la verifica della precisione dimensionale è diventata sempre più lunga e complessa. Circa tre anni fa, l’azienda ha deciso di testare Twyn per semplificare e accelerare i processi.
Quando la realtà aumentata significa efficienza
Chropynska Slovakia è un’azienda di ingegneria e produzione con sede a Detva, in Slovacchia.
Il programma di produzione della società include linee di saldatura e di produzione automatizzate chiavi in mano e attrezzature di produzione per vari settori, tra cui quelli automobilistico, aerospaziale e ferroviario.
Adottando Twyn, la soluzione di realtà aumentata di Visometry per l’ispezione visiva della qualità, l’azienda ha velocizzato i processi e ridotto gli errori e le costose rilavorazioni.
La possibilità garantita da Twyn di poter verificare i prodotti fabbricati rispetto alle specifiche CAD consente a Chropynska Slovakia di implementare “gate di qualità” durante l’intero processo di produzione. Ma presso Chropynska Slovakia, Twyn trova un’ampia gamma di applicazioni per il controllo qualità, tra cui l’ispezione delle fixture utilizzate per la produzione dei pezzi.
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Maschinenfabrik Bernard KRONE GmbH & Co.KG
Macchine agricole
Ispezione semplificata delle merci in entrata
Il Gruppo KRONE, a conduzione familiare, è uno dei maggiori produttori di veicoli commerciali e di macchine agricole.
KRONE ha scelto Twyn per ottimizzare le ispezioni delle merci in entrata. Il risultato: non solo la qualità dei prodotti è migliorata, ma anche i processi logistici sono diventati più efficienti.
Da quando è stato introdotto Twyn, non è più necessario portare i pezzi e i componenti nella sala di controllo qualità: gli operatori possono ora effettuare le ispezioni direttamente dove essi vengono consegnati. Questo è particolarmente prezioso per KRONE, dato che molti pezzi di grandi dimensioni vengono stoccati all’aperto.
Inoltre, l’azienda è ora in grado di stabilire in anticipo se un componente deve essere valutato attraverso una misurazione 3D che richiede molto tempo o se può essere rilasciato direttamente per la produzione. E anche se un pezzo deve essere misurato con un sistema di misura a coordinate, Twyn consente a KRONE di definire con precisione quali aree del componente devono essere analizzate in dettaglio.
CZ LOKO a.s.
Costruzione treni
Facile ispezione di parti saldate grandi e complesse
CZ LOKO è uno dei maggiori produttori cechi di locomotive diesel-elettriche e veicoli ferroviari speciali.
Perfettamente adatto per l’ispezione direttamente sui siti produttivi di pezzi saldati grandi e complessi, Twyn aiuta CZ LOKO a prevenire errori e ottimizzare i processi di produzione e assemblaggio – riducendo le rilavorazioni e i costi di trasporto.
Infatti, l’individuazione di componenti disallineati o addirittura mancanti, come staffe o supporti, in una fase avanzata del processo di produzione di un treno può comportare costi enormi. Con Twyn, gli operatori della qualità di CZ LOKO possono ispezionare facilmente assiemi complessi e localizzare rapidamente eventuali deviazioni direttamente sulla linea di produzione.
Twyn è la soluzione ideale per le aziende che producono o ricevono parti metalliche di grandi dimensioni per vagoni e locomotive ferroviarie e che devono verificare l’accuratezza della produzione prima della consegna o dell’assemblaggio. Consente alle aziende di confermare che i diversi componenti siano stati saldati con precisione e che le staffe e i supporti siano posizionati correttamente, secondo il modello CAD.
EKO MEĐIMURJE d.d.
Lavorazione metalli
Ispezioni più rapide con la realtà aumentata direttamente sul posto
Con sede in Croazia, EKO MEĐIMURJE è un fornitore europeo di parti metalliche di elevata qualità e di costruzioni saldate per rinomati produttori di macchinari.
Con un’ampia gamma di prodotti altamente complessi, EKO era alla ricerca di un modo più rapido e flessibile per verificare la qualità della produzione. Poiché i pezzi vengono spediti direttamente ai clienti, le deviazioni o gli errori scoperti dopo le consegne possono essere estremamente costosi. Ecco perché l’azienda ha deciso di provare Twyn. Utilizzando la realtà aumentata, i componenti fabbricati vengono verificati rispetto alle loro specifiche CAD, confrontando direttamente il modello digitale con la parte fisica –sulla base dei gemelli digitali.
Dotato di numerose e utili funzionalità, come ad esempio la possibilità di ingrandimento, Twyn è lo strumento di ispezione ideale anche per oggetti molto grandi. Una volta riscontrate le deviazioni, queste possono essere documentate in loco in tempo reale utilizzando foto, annotazioni e commenti e successivamente condivise come rapporti digitali.
Prima che Twyn venisse impiegato, i componenti fabbricati venivano confrontati con i disegni e le stampe 2D delle loro specifiche. Con Twyn, EKO esegue rapidamente ispezioni basate su realtà aumentata direttamente sul posto, identificando più facilmente le deviazioni grazie a precisi confronti digitali 3D.
SIGMA MOTOR s.r.o.
Automotive
Realtà aumentata e Twyn: la scelta giusta essere veloci!
Negli ultimi anni, le case automobilistiche e i fornitori del settore automobilistico hanno sfruttato appieno il potenziale dell’ispezione visiva della qualità basata su realtà aumentata.
Anche una giovane organizzazione come Sigma Motor, un’azienda del settore motorsport con sede a Přerov (Repubblica Ceca), utilizza ora la realtà aumentata e i gemelli digitali per ispezionare visivamente i propri veicoli da corsa. La soluzione di ispezione visiva della qualità basata su realtà aumentata di Visometry viene usata per controllare le parti saldate e le staffe dei telai dei veicoli.
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Twyn in diversi settori
Scopri come Twyn aiuta aziende leader a rendere i processi di controllo della qualità più efficienti e convenienti.
Industria meccanica
We manufacture a huge variety of weldments, most of which are produced in small series or batches. Due to the high number of different weld-on plates and threaded studs, it is easy to position them incorrectly. With the use of Twyn, we were able to significantly decrease the number of quality claims for wrong positioning of these plates. Furthermore, the whole control process is easy and fast. Going for Twyn was definitely a good decision.
In the report, we can see the issue of offset holes on a larger part that we received from a subcontractor, and we immediately discovered the discrepancy during the incoming inspection. We immediately forwarded the report and resolved the complaint before it was shipped to the final customer.
Using the program has minimized scrap in finished products. It has become much easier for welders to assemble structures. This is a new product that definitely helps in the work.
Twyn supports both our welded and machined products. It cut my inspection time by 80% while uncovering over twice as many defects as manual checks – now I can't work without it.
Inspection of a steel plate in its clamped state on the machine during manufacturing.
The reseller was demonstrating the Visometry Twyn software at our company. For this demonstration, I picked a random product from our assembly facility, mainly because it was a small weld assembly and easy to handle. Right away, the software showed that the bracket was in the wrong position. Since this assembly comes in a left and right version, it meant that the whole batch of 10 assemblies was rejected. It also made clear how this mistake was made, which encouraged me to redesign the part in such a way that there was only one type of bracket, as opposed to the previous situation of different brackets for left and right assembly.
Twyn inspections help us with complex products for our customers. All products are highly sophisticated and contain a large number of small components, holders, supports, stiffeners, and stud bolts. Using Twyn has significantly accelerated our inspections.
Industria meccanica
The red highlights in the model represent the holes that will be milled after the welding process. At this stage, they are still missing on the physical part, since the machining is done later on the milling machine. With Twyn, we can clearly see this difference and verify that the welded assembly is correct before it moves to the next production step. Real-time validation helps us detect deviations early, avoid unnecessary rework, and keep our production process efficient and reliable.
Checking the oil tank for hydraulics.
The company’s production program consists of turn-key automated welding and manufacturing lines and production equipment. By adopting Twyn, the company has speeded up his processes and reduced errors and costly rework.
Twyn software helps us in the inspection of welded parts, but also in the inspection of the completeness of assembled parts.
We use Twyn to check the quality of frames and fully assembled machines.
We check if all machined surfaces are done correctly (macro defects) and if we forgot any tapped holes. Our production is a one-time production, it is always a FIA.
We use Twyn View. It makes it a lot easier for us to identify misplaced and missing parts.
Everyday work with the Visometry device is a pleasure.
Acceptance of a vacuum chamber at the supplier using Twyn View.
Macchinari pesanti
At Bergmann, we inspect all welded assemblies using Twyn software. The software helps us detect errors before the components are coated and prevents them from being discovered during assembly. This saves a lot of time and money. In the photo, you can see the inspection of a C805 front frame with Twyn View. Many of our suppliers now use the software, which leads to significantly fewer complaints.
We use Twyn to inspect assemblies before welding. This allows us to detect oversights beforehand and correct them more easily. This eliminates potential errors that would only become apparent during assembly.
Twyn inspections help us quickly evaluate complex products made by our suppliers. This analysis allows us to accept the product or proceed with a more in-depth analysis using other equipment. Using Twyn has significantly accelerated our inspections.
During end-of-line frame weldment inspection, a bracket was found to be installed incorrectly (even with basic inspection – not using Assisted Deviation Detection). After further investigation, it was determined that the fixture allows the bracket to be installed at the wrong position. The fixture has since been updated.
Testing of a crane superstructure using Twyn.
Here we check drive frames for our drilling rigs at the incoming goods inspection without having to remove them from the packaging, because Twyn already recognizes the contour despite the packaging material. This saves a lot of time during the inspection.
At the Liebherr plant in Biberach, Germany, we inspect our large steel structures before painting, thereby reducing rework costs and increasing our quality. The picture shows the inspection of the upper part of the tower of our MK140-5.1 mobile crane.
Inspection of a weldment that was rejected due to assembly issues. During the inspection, we found that one of the components was misaligned.
We use this new technology on our large parts to detect any possible omissions made during assembly.
Lavorazione metalli
MAFO uses Twyn in various visual quality inspection processes, from operator self-checks to first article inspection.
The Twyn Studio software makes it easy and simple to compare the Enduro chassis with the STEP file and quickly see which parts are missing or incorrectly positioned. A major advancement and time-saver for our company.
In this photo, we are using Twyn to visually inspect elements on an excavator arm.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
Using Twyn, we inspect large and complex parts to ensure the highest quality.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
To meet the high-quality expectations of its customers, the company performs regular inspections. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process.
Lavorazione metalli
This shows the use of the Twyn software to inspect steel columns after fabrication.
With many helpful functions and tools, like magnification, Twyn is a perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time, with photo captures, annotations and markups and made available later as digital reports.
With the help of the Twyn software, we can quickly and accurately perform dimensional checks on all of our small and large steel structures.
We produce equipment for the excavator industry, mostly sticks and booms. We use Twyn to check the positioning of smaller plates and bolts welded to the parts. So far, we are very happy with the results, we have increased our productivity and avoided many claims.
We use Twyn as a tool to validate our assemblies. Often, it is a matter of a missing part or a major mistake, so it is well suited for Twyn’s capabilities. It saves us a lot of time and client returns. Now, a lot of people are able to use it effectively and quickly. It has become an important part of our inspection process.
Costruzioni in acciaio
Twyn software is an excellent option for us to check the position, orientation, and size of small parts on our large products in a single inspection step. The "Assisted Deviation Detection" function also helps find defects with color signals. Inspection times have been reduced by about half to a third and reliability has improved.
- Post-painting and pre-shipping final acceptance: This serves as our final quality gate. We guarantee that the product delivered to our customer is 100% compliant with the blueprints and meets all industry standards. - Efficiency and documentation: Tablet-based inspection not only accelerates our QA processes but also creates a digital footprint, simplifying the generation of comprehensive quality assurance reports. This technology allows us to minimize scrap rates, avoid costly rework, and deliver products that meet the highest industrial standards for our partners.
A couple of months ago, we were tasked with the design and production of a very complex three-dimensional roof construction, whose pipes are bent in multiple directions. Twyn enables us to check the overall geometry and completeness of the individual construction components without having to browse through multiple PDF files. This is especially true for complex structures. Multiple times, we were able to locate incorrectly welded plates and fix them, thus improving quality and fit accuracy while simultaneously avoiding expensive rework on construction sites.
With Twyn, we automate inspection and rework processes, leading to lower associated costs.
Automotive
Our goal was to speed up the inspection process, simplify it for the entire team, and prevent rework. Thanks to the digital system, we have confidence in accuracy even in demanding serial production.
Twyn technology is a very useful software solution when used in the machine production of pressing tools. Twyn is suitable for checking the tool before starting the pressing process. It simply checks all components of the pressing tool.
Even a youthful organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), is now using AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
Using Twyn, we are able to carry out the acceptance of fixtures for assembly production directly on-site and point out deviations from the drawings to the equipment manufacturer. This has made it possible to implement the first optimizations even before initial commissioning.
Costruzione treni
Perfect suited for the inspection of large and complex welded parts right on-site, Twyn helps CZ LOKO avoid errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs.
Checking the position of the holders and the attachments in the train car body.
Costruzione impianti
We use Twyn to support the setup of clamping fixtures in sheet metal manufacturing using augmented reality. Employees can directly superimpose the digital 3D model onto the real component and the associated clamping devices. This makes the correct positions, sequences, and distances immediately visible. This reduces setup errors, shortens setup times, and makes it easier to train new colleagues – a clear gain in efficiency and quality for our production.
AR inspection of the base frame of a complex system.
The goal is to check the parts with Twyn before welding. In this example, no inspection was performed because the part is quite simple. Nevertheless, it shows that even with simple parts, testing with Twyn is important.
We check our steel construction components to ensure all attachments are complete.
The Kitzmann company uses Twyn, for example, to check frames or racks in the tack-welded state before they are completely welded.
The photo shows the steel structure of the tower and its pre-assembly for our internal inspection so that we can pick out all the flaws. We use Twyn for output but also for production control as you can see in the photo.
Macchine agricole
Suppliers: preliminary acceptance of welded assemblies.
Thanks to our cooperation with AYES, we were able to implement 3D model–based digital quality inspection, which allows us to detect defects faster before assembly.
Not only has the product quality improved, but the logistics processes have also been optimized: after the introduction of Twyn, it was no longer necessary to bring parts and components to the quality control area because operators can carry out inspections directly where components are delivered.
Aerospazio
At Mubea Aerostructures Ltd., we use the Twyn software to inspect aircraft parts. It is a major step in the development of our company that we have managed to integrate this system into our production area and can now use it effectively to inspect both finished products and individual parts.
You can see that the marked drill holes are on the wrong side. The reason for this is that there is a left and a right bracket. The fact that the brackets were mounted on the wrong side was quickly identified and corrected with the help of Twyn. We would have lost a lot of time correcting this error later in the assembly process.
Automazione industriale
As Bosch Rexroth Turkey, we actively use Twyn in our Incoming Quality operations at our own facility and during on-site inspections at our suppliers. We mainly apply it for the inspection of hydraulic oil tanks, verifying compliance with technical drawings directly on the shop floor. Hole positions, connection points, and other critical dimensions are compared with the digital model to detect deviations instantly. This enables us to identify nonconformities at an early stage and prevent defective parts from entering production. The application increases efficiency within our internal processes while ensuring a transparent and objective inspection approach with our suppliers. In this way, we consistently maintain our quality standards and strengthen customer satisfaction.
With Twyn, we inspect faster, more clearly, and exactly where it matters—right on the shop floor. AR exposes errors and incomplete assemblies, ensures accurate checks, supports precise positioning of welded parts, and delivers fully verified final equipment for the end customer.
Industria manifatturiera
We use Twyn to validate the positioning and the overall bill of materials (BOM) of our assemblies. Very often, Twyn helps us prevent mistakes that would otherwise cost us a significant amount of time to fix. It is an important part of our quality system, especially for large assemblies such as this 100-foot-long tube.
Twyn supports our inspection workflow by enabling fast comparison between real parts and their 3D models. This allows us to detect deviations early.
Twyn: A particularly useful tool, especially when inspecting parts with many components.
Costruzione di macchinari
Twyn helps us accelerate the assembly of our components. With augmented reality‑based inspection, we can compare the real part to its 3D model in seconds. Therefore, we immediately detect deviations in geometries, directly on the shop floor. We also use Twyn to evaluate entire welded assemblies for potential welding distortion, giving us a faster, more reliable and visual way to ensure quality across the whole part.
Macchine da costruzione
We have integrated Twyn into our inspection process before and after welding and the results have been remarkable. The system consistently identified issues that were overlooked during manual checks, ensuring a higher level of accuracy and reliability. Moreover, once our team became proficient with the tool, inspection times were reduced by up to 90% compared to traditional manual methods. Twyn has significantly enhanced both the efficiency and quality of our inspection workflow.
Costruzioni
in legno
We use Twyn to inspect various steel parts for our wood connectors. In this case, we are inspecting “stars” for a dome construction. Twyn is a great help here: it simplifies the inspection.
Servizi
industriali
We manufacture complex welded assemblies to customer order, whether for prototyping or series production. Our team uses Twyn on a daily basis to meet the high quality requirements of our customers. You can see a car body after welding and before painting in our final finishing process.
Soluzioni di saldatura
Verification of the revision status in prototype and series production.
Settore energetico
Andritz Kft. uses Twyn to inspect different steel constructions of water power plant generator housings. We check completeness to ensure that all parts are welded in and in the correct position.
Our company specializes in manufacturing power equipment. Among our products, transformers are assembled with various components. By using Twyn, the quality inspection process becomes intuitive and efficient, allowing us to quickly verify whether all components have been properly assembled without any omissions.
Soluzioni di automazione
The image shows a great example of one of the checks we do using Twyn. Here we are completing a 100% visual inspection on the part, where we are checking for all the components (like nuts, studs, fasteners, stampings etc.) and are completing a weld location validation.
Servizi
Industriali
The Twyn application implemented for Cerri Srl serves as an advanced quality control tool, specifically designed to inspect large industrial components used in street cleaning machines. Leveraging augmented reality (AR) and computer vision, the solution enables precise and efficient verification of components, ensuring they meet the highest quality standards.