Casos de clientes
Una solución.
Muchas industrias.
Innumerables aplicaciones.
Clientes de todo el mundo confían en su versatilidad
Twyn agiliza las aplicaciones de control de calidad industrial: transforma digitalmente, simplifica y acelera los procesos de inspección en sectores como la ingeniería mecánica, la automoción y la fabricación de trenes y vagones.
Descubra cómo Twyn aumenta la eficacia y la rentabilidad de los procesos de control de calidad en muchas empresas líderes.
Proyectos seleccionados de clientes
WISAG Industrie Service Gruppe
Servicios industriales
Mejorar los procesos de calidad y la satisfacción de los clientes
WISAG es uno de los principales proveedores de servicios industriales de Alemania. Como proveedor de sistemas integrales, la empresa fabrica tanto estructuras soldadas complejas como vehículos especializados y maquinaria a medida.
En estos ámbitos, WISAG utiliza la plataforma Twyn de Visometry para realizar la inspección de calidad mediante realidad aumentada (RA), mejorando así la eficiencia de manera tangible. «Durante el último año y medio, Twyn nos ha ayudado a ahorrar mucho tiempo y dinero. Además, esta solución nos aporta mayor calidad y flexibilidad», afirma Guido Duphorn, director de calidad de WISAG. «Las ventajas más importantes son evidentes: una mayor satisfacción del cliente y menos costes de repetición, que son dos aspectos directamente cuantificables».
Inspeccionar antes de medir
Gothaer Fahrzeugtechnik es líder de mercado y de calidad en la fabricación de construcciones complejas de tubos y chapas en aceros de alta resistencia y grano fino.
Para satisfacer las expectativas de alta calidad de sus clientes, la empresa lleva a cabo inspecciones periódicas. Antes, para estas comprobaciones Gothaer Fahrzeugtechnik recurría exclusivamente a sistemas de metrología. Pero a medida que el tamaño de los componentes fue aumentando, la verificación de la precisión dimensional se volvió cada vez más tediosa y lenta. Hace unos tres años, la empresa decidió probar Twyn para agilizar y acelerar el proceso.
Cuando la realidad aumentada es sinónimo de eficacia
Chropynska Slovakia es una empresa de ingeniería y fabricación con sede en Detva, Eslovaquia.
Su programa de producción incluye líneas automatizadas de soldadura y fabricación integral, así como equipos de producción para diversas industrias, como la automovilística, la aeroespacial y la ferroviaria. Tras adoptar Twyn, la solución de realidad aumentada de Visometry para la inspección visual de la calidad, la empresa ha agilizado sus procesos y ha reducido los errores y las costosas repeticiones.
La capacidad de Twyn para cotejar los artículos fabricados con sus especificaciones CAD permite a Chropynska Slovakia establecer «puertas de calidad» a lo largo de todo el proceso de producción.
Además, en Chropynska Slovakia, Twyn se utiliza para una amplia gama de aplicaciones de control de calidad, incluida la inspección de dispositivos utilizados para la fabricación de piezas.
Maschinenfabrik Bernard KRONE GmbH & Co.KG
Maquinaria agrícola
Racionalización de la inspección de la mercancía entrante
El Grupo KRONE, bajo dirección familiar, es uno de los mayores fabricantes de vehículos industriales y maquinaria agrícola.
KRONE eligió Twyn para optimizar la inspección de la mercancía entrante. El resultado: no solo ha mejorado la calidad del producto, sino que ahora los procesos logísticos también son más eficientes. Desde la introducción de Twyn, ya no es necesario llevar piezas y componentes a la sala de control de calidad. Ahora los operadores pueden llevar a cabo las inspecciones directamente en el lugar donde se entregan los componentes. Esto ha resultado de gran ayuda para KRONE, ya que muchas de las piezas grandes se almacenan al aire libre.
Además, ahora la empresa es capaz decidir antes si es necesario evaluar un componente con una medición 3D, lo que requiere mucho tiempo, o si el componente puede enviarse directamente a producción. E incluso si hay que medir una pieza utilizando un sistema de medición de coordenadas, Twyn permite a KRONE definir con precisión qué áreas del componente deben analizarse en profundidad.
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CZ LOKO a.s.
Fabricación de trenes
Fácil inspección de piezas soldadas grandes y complejas
CZ LOKO es uno de los mayores fabricantes checos de locomotoras diésel-eléctricas y vehículos ferroviarios especiales.
Twyn es ideal para inspeccionar piezas soldadas grandes y complejas in situ, por lo que ayuda a CZ LOKO a evitar errores y a optimizar sus procesos de fabricación y montaje, reduciendo así las repeticiones y los costes de transporte. De hecho, detectar que los componentes están desalineados o incluso que falta algún componente, como un soporte o un apoyo, en una fase tardía del proceso de fabricación del tren puede acarrear costes enormes. Twyn permite a los operarios de calidad de CZ LOKO inspeccionar ensamblajes complejos con facilidad y localizar rápidamente cualquier desviación, y todo ello directamente en la línea de producción.
Twyn es la solución ideal para las empresas que fabrican o reciben piezas metálicas de gran tamaño para vagones de ferrocarril y locomotoras y deben comprobar la precisión de fabricación antes de la entrega o el montaje. Permite a las empresas confirmar que los componentes se han soldado con precisión y que los soportes y abrazaderas están colocados correctamente de acuerdo con el modelo CAD.
AR-powered, faster inspections right on location
Con sede en Croacia, EKO MEĐIMURJE es un proveedor europeo de piezas metálicas y construcciones soldadas de calidad para fabricantes de maquinaria de renombre mundial.
Con una amplia gama de productos muy complejos, EKO buscaba una forma más rápida y flexible de comprobar la calidad de su producción. Dado que las piezas se envían directamente a los clientes, descubrir a su llegada que las mismas presentan desviaciones o errores puede resultar muy costoso. Por eso decidieron probar Twyn. La RA permite comprobar que los componentes se han fabricado conforme a sus especificaciones CAD, comparando el modelo digital directamente con la pieza física y basándose en gemelos digitales.
Con un elevado número de funciones y herramientas útiles, como la función de ampliación, Twyn es la herramienta de inspección perfecta hasta para objetos de grandes dimensiones. Cuando se detecta una desviación, esta puede documentarse in situ en tiempo real mediante capturas fotográficas, anotaciones y marcas, y después se envía un informe digital.
Antes de Twyn, los componentes fabricados se comparaban con impresiones en 2D de sus especificaciones. Con Twyn, ahora EKO lleva a cabo inspecciones in situ más rápidas y con RA, que le permite identificar las desviaciones más fácilmente gracias a las precisas comparaciones 3D-3D.
RA y Twyn: la elección correcta para maximizar la velocidad
Los últimos años, los fabricantes y proveedores de equipos originales de automoción han aprovechado todo el potencial de la inspección visual de la calidad basada en la realidad aumentada.
Incluso una organización joven como Sigma Motor, una empresa de automovilismo con sede en Přerov (República Checa), utiliza ya la RA y los gemelos digitales para inspeccionar visualmente sus vehículos de competición. La solución de inspección visual de la calidad basada en RA de Visometry se utiliza para comprobar las piezas soldadas y los soportes del chasis de sus vehículos.
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Twyn en varios sectores
Descubra cómo Twyn ayuda a las empresas líderes a hacer que los procesos de control de calidad sean más eficaces y rentables.
Industria de la ingeniería mecánica
We manufacture a huge variety of weldments, most of which are produced in small series or batches. Due to the high number of different weld-on plates and threaded studs, it is easy to position them incorrectly. With the use of Twyn, we were able to significantly decrease the number of quality claims for wrong positioning of these plates. Furthermore, the whole control process is easy and fast. Going for Twyn was definitely a good decision.
In the report, we can see the issue of offset holes on a larger part that we received from a subcontractor, and we immediately discovered the discrepancy during the incoming inspection. We immediately forwarded the report and resolved the complaint before it was shipped to the final customer.
Using the program has minimized scrap in finished products. It has become much easier for welders to assemble structures. This is a new product that definitely helps in the work.
Twyn supports both our welded and machined products. It cut my inspection time by 80% while uncovering over twice as many defects as manual checks – now I can't work without it.
Inspection of a steel plate in its clamped state on the machine during manufacturing.
The reseller was demonstrating the Visometry Twyn software at our company. For this demonstration, I picked a random product from our assembly facility, mainly because it was a small weld assembly and easy to handle. Right away, the software showed that the bracket was in the wrong position. Since this assembly comes in a left and right version, it meant that the whole batch of 10 assemblies was rejected. It also made clear how this mistake was made, which encouraged me to redesign the part in such a way that there was only one type of bracket, as opposed to the previous situation of different brackets for left and right assembly.
Twyn inspections help us with complex products for our customers. All products are highly sophisticated and contain a large number of small components, holders, supports, stiffeners, and stud bolts. Using Twyn has significantly accelerated our inspections.
Industria de la ingeniería mecánica
The red highlights in the model represent the holes that will be milled after the welding process. At this stage, they are still missing on the physical part, since the machining is done later on the milling machine. With Twyn, we can clearly see this difference and verify that the welded assembly is correct before it moves to the next production step. Real-time validation helps us detect deviations early, avoid unnecessary rework, and keep our production process efficient and reliable.
Checking the oil tank for hydraulics.
The company’s production program consists of turn-key automated welding and manufacturing lines and production equipment. By adopting Twyn, the company has speeded up his processes and reduced errors and costly rework.
Twyn software helps us in the inspection of welded parts, but also in the inspection of the completeness of assembled parts.
We use Twyn to check the quality of frames and fully assembled machines.
We check if all machined surfaces are done correctly (macro defects) and if we forgot any tapped holes. Our production is a one-time production, it is always a FIA.
We use Twyn View. It makes it a lot easier for us to identify misplaced and missing parts.
Everyday work with the Visometry device is a pleasure.
Acceptance of a vacuum chamber at the supplier using Twyn View.
Maquinaria pesada
At Bergmann, we inspect all welded assemblies using Twyn software. The software helps us detect errors before the components are coated and prevents them from being discovered during assembly. This saves a lot of time and money. In the photo, you can see the inspection of a C805 front frame with Twyn View. Many of our suppliers now use the software, which leads to significantly fewer complaints.
We use Twyn to inspect assemblies before welding. This allows us to detect oversights beforehand and correct them more easily. This eliminates potential errors that would only become apparent during assembly.
Twyn inspections help us quickly evaluate complex products made by our suppliers. This analysis allows us to accept the product or proceed with a more in-depth analysis using other equipment. Using Twyn has significantly accelerated our inspections.
During end-of-line frame weldment inspection, a bracket was found to be installed incorrectly (even with basic inspection – not using Assisted Deviation Detection). After further investigation, it was determined that the fixture allows the bracket to be installed at the wrong position. The fixture has since been updated.
Testing of a crane superstructure using Twyn.
Here we check drive frames for our drilling rigs at the incoming goods inspection without having to remove them from the packaging, because Twyn already recognizes the contour despite the packaging material. This saves a lot of time during the inspection.
At the Liebherr plant in Biberach, Germany, we inspect our large steel structures before painting, thereby reducing rework costs and increasing our quality. The picture shows the inspection of the upper part of the tower of our MK140-5.1 mobile crane.
Inspection of a weldment that was rejected due to assembly issues. During the inspection, we found that one of the components was misaligned.
We use this new technology on our large parts to detect any possible omissions made during assembly.
Metalurgia
The Twyn Studio software makes it easy and simple to compare the Enduro chassis with the STEP file and quickly see which parts are missing or incorrectly positioned. A major advancement and time-saver for our company.
In this photo, we are using Twyn to visually inspect elements on an excavator arm.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
Using Twyn, we inspect large and complex parts to ensure the highest quality.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
To meet the high-quality expectations of its customers, the company performs regular inspections. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process.
Metalurgia
This shows the use of the Twyn software to inspect steel columns after fabrication.
With many helpful functions and tools, like magnification, Twyn is a perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time, with photo captures, annotations and markups and made available later as digital reports.
With the help of the Twyn software, we can quickly and accurately perform dimensional checks on all of our small and large steel structures.
We produce equipment for the excavator industry, mostly sticks and booms. We use Twyn to check the positioning of smaller plates and bolts welded to the parts. So far, we are very happy with the results, we have increased our productivity and avoided many claims.
We use Twyn as a tool to validate our assemblies. Often, it is a matter of a missing part or a major mistake, so it is well suited for Twyn’s capabilities. It saves us a lot of time and client returns. Now, a lot of people are able to use it effectively and quickly. It has become an important part of our inspection process.
Construcción metálica
Twyn software is an excellent option for us to check the position, orientation, and size of small parts on our large products in a single inspection step. The "Assisted Deviation Detection" function also helps find defects with color signals. Inspection times have been reduced by about half to a third and reliability has improved.
At our company, we have integrated Twyn into our core production workflows to ensure 100% geometric accuracy. We utilize the software as a “digital master” throughout every stage of our quality control process. Specifically, our team leverages Twyn’s AR capabilities for real-time contour inspection of large-scale workpieces. By overlaying 3D CAD models directly onto the physical components, we can instantly verify the alignment, fit, and positioning of every part. We apply Twyn at several critical points in our production: - Assembly and in-process inspection: We identify and filter out potential deviations in the early stages of assembly. - Pre- and post-welding geometry checks: We ensure that only correctly assembled units proceed to welding and subsequently verify that thermal effects have not caused any prohibited deformations. - Post-painting and pre-shipping final acceptance: This serves as our final quality gate. We guarantee that the product delivered to our customer is 100% compliant with the blueprints and meets all industry standards. - Efficiency and documentation: Tablet-based inspection not only accelerates our QA processes but also creates a digital footprint, simplifying the generation of comprehensive quality assurance reports. This technology allows us to minimize scrap rates, avoid costly rework, and deliver products that meet the highest industrial standards for our partners.
A couple of months ago, we were tasked with the design and production of a very complex three-dimensional roof construction, whose pipes are bent in multiple directions. Twyn enables us to check the overall geometry and completeness of the individual construction components without having to browse through multiple PDF files. This is especially true for complex structures. Multiple times, we were able to locate incorrectly welded plates and fix them, thus improving quality and fit accuracy while simultaneously avoiding expensive rework on construction sites.
With Twyn, we automate inspection and rework processes, leading to lower associated costs.
Automoción
Our goal was to speed up the inspection process, simplify it for the entire team, and prevent rework. Thanks to the digital system, we have confidence in accuracy even in demanding serial production.
Twyn technology is a very useful software solution when used in the machine production of pressing tools. Twyn is suitable for checking the tool before starting the pressing process. It simply checks all components of the pressing tool.
Even a youthful organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), is now using AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
Using Twyn, we are able to carry out the acceptance of fixtures for assembly production directly on-site and point out deviations from the drawings to the equipment manufacturer. This has made it possible to implement the first optimizations even before initial commissioning.
Ferroviario
Perfect suited for the inspection of large and complex welded parts right on-site, Twyn helps CZ LOKO avoid errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs.
Checking the position of the holders and the attachments in the train car body.
Construcción de plantas
We use Twyn to support the setup of clamping fixtures in sheet metal manufacturing using augmented reality. Employees can directly superimpose the digital 3D model onto the real component and the associated clamping devices. This makes the correct positions, sequences, and distances immediately visible. This reduces setup errors, shortens setup times, and makes it easier to train new colleagues – a clear gain in efficiency and quality for our production.
AR inspection of the base frame of a complex system.
The goal is to check the parts with Twyn before welding. In this example, no inspection was performed because the part is quite simple. Nevertheless, it shows that even with simple parts, testing with Twyn is important.
We check our steel construction components to ensure all attachments are complete.
The Kitzmann company uses Twyn, for example, to check frames or racks in the tack-welded state before they are completely welded.
The photo shows the steel structure of the tower and its pre-assembly for our internal inspection so that we can pick out all the flaws. We use Twyn for output but also for production control as you can see in the photo.
Maquinaria agrícola
Suppliers: preliminary acceptance of welded assemblies.
Thanks to our cooperation with AYES, we were able to implement 3D model–based digital quality inspection, which allows us to detect defects faster before assembly.
Not only has the product quality improved, but the logistics processes have also been optimized: after the introduction of Twyn, it was no longer necessary to bring parts and components to the quality control area because operators can carry out inspections directly where components are delivered.
Aeroespacial
At Mubea Aerostructures Ltd., we use the Twyn software to inspect aircraft parts. It is a major step in the development of our company that we have managed to integrate this system into our production area and can now use it effectively to inspect both finished products and individual parts.
You can see that the marked drill holes are on the wrong side. The reason for this is that there is a left and a right bracket. The fact that the brackets were mounted on the wrong side was quickly identified and corrected with the help of Twyn. We would have lost a lot of time correcting this error later in the assembly process.
Automatización industrial
As Bosch Rexroth Turkey, we actively use Twyn in our Incoming Quality operations at our own facility and during on-site inspections at our suppliers. We mainly apply it for the inspection of hydraulic oil tanks, verifying compliance with technical drawings directly on the shop floor. Hole positions, connection points, and other critical dimensions are compared with the digital model to detect deviations instantly. This enables us to identify nonconformities at an early stage and prevent defective parts from entering production. The application increases efficiency within our internal processes while ensuring a transparent and objective inspection approach with our suppliers. In this way, we consistently maintain our quality standards and strengthen customer satisfaction.
With Twyn, we inspect faster, more clearly, and exactly where it matters—right on the shop floor. AR exposes errors and incomplete assemblies, ensures accurate checks, supports precise positioning of welded parts, and delivers fully verified final equipment for the end customer.
Industria manufacturera
We use Twyn to validate the positioning and the overall bill of materials (BOM) of our assemblies. Very often, Twyn helps us prevent mistakes that would otherwise cost us a significant amount of time to fix. It is an important part of our quality system, especially for large assemblies such as this 100-foot-long tube.
Twyn supports our inspection workflow by enabling fast comparison between real parts and their 3D models. This allows us to detect deviations early.
Twyn: A particularly useful tool, especially when inspecting parts with many components.
Fabricación de maquinaria
Twyn helps us accelerate the assembly of our components. With augmented reality‑based inspection, we can compare the real part to its 3D model in seconds. Therefore, we immediately detect deviations in geometries, directly on the shop floor. We also use Twyn to evaluate entire welded assemblies for potential welding distortion, giving us a faster, more reliable and visual way to ensure quality across the whole part.
Maquinaria de construcción
We have integrated Twyn into our inspection process before and after welding and the results have been remarkable. The system consistently identified issues that were overlooked during manual checks, ensuring a higher level of accuracy and reliability. Moreover, once our team became proficient with the tool, inspection times were reduced by up to 90% compared to traditional manual methods. Twyn has significantly enhanced both the efficiency and quality of our inspection workflow.
Construcción en madera
We use Twyn to inspect various steel parts for our wood connectors. In this case, we are inspecting “stars” for a dome construction. Twyn is a great help here: it simplifies the inspection.
Industria de servicios
We manufacture complex welded assemblies to customer order, whether for prototyping or series production. Our team uses Twyn on a daily basis to meet the high quality requirements of our customers. You can see a car body after welding and before painting in our final finishing process.
Soluciones de soldadura
Verification of the revision status in prototype and series production.
Industria energética
Andritz Kft. uses Twyn to inspect different steel constructions of water power plant generator housings. We check completeness to ensure that all parts are welded in and in the correct position.
Our company specializes in manufacturing power equipment. Among our products, transformers are assembled with various components. By using Twyn, the quality inspection process becomes intuitive and efficient, allowing us to quickly verify whether all components have been properly assembled without any omissions.
Soluciones de automatización
The image shows a great example of one of the checks we do using Twyn. Here we are completing a 100% visual inspection on the part, where we are checking for all the components (like nuts, studs, fasteners, stampings etc.) and are completing a weld location validation.
Servicios Industriales
The Twyn application implemented for Cerri Srl serves as an advanced quality control tool, specifically designed to inspect large industrial components used in street cleaning machines. Leveraging augmented reality (AR) and computer vision, the solution enables precise and efficient verification of components, ensuring they meet the highest quality standards.
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