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Twyn optimiert Anwendungen für die industrielle Qualitätskontrolle: Es digitalisiert, vereinfacht und beschleunigt Prüfprozesse – in Branchen wie dem Maschinenbau, der Automobilindustrie und der Zug- und Schienenfahrzeugindustrie.
Erfahren Sie, wie Twyn Qualitätsprozesse für zahlreiche führende Unternehmen effizienter und kostengünstiger macht.
Ausgewählte Kundenprojekte
WISAG Industrie Service Gruppe
Industriedienstleistungen
Bessere Qualitätsprozesse und zufriedenere Kunden
WISAG zählt zu den führenden Industriedienstleistern in Deutschland. Als umfassender Systemanbieter fertigt das Unternehmen komplexe Schweißbaugruppen – sowie Spezialfahrzeuge beziehungsweise Sondermaschinen.
Twyn von Visometry dient in diesen Bereichen als Tool für die „Augmented Reality (AR)“-Qualitätsinspektion. Das sorgt für echte Effizienzgewinne: „Schon seit eineinhalb Jahren spart uns Twyn viel Zeit und Geld. Das liegt an dem Mehr an Qualität und Flexibilität, das uns die Lösung ermöglicht“, sagt Guido Duphorn, Quality Director bei WISAG. „Unterm Strich stehen höhere Kundenzufriedenheit und geringere Nacharbeitskosten als Hauptvorteile, das sind klar messbare Benefits.“
Erst prüfen, dann messen
Gothaer Fahrzeugtechnik ist ein Markt- und Qualitätsführer im Schweißen komplexer Rohr- und Blechkonstruktionen aus hochfesten Feinkornbaustählen.
Um den Qualitätsanspruch seiner Kunden zu erfüllen, kontrolliert das Unternehmen seine Teile regelmäßig. In der Vergangenheit nutzte Gothaer Fahrzeugtechnik für diese Prüfungen ausschließlich Metrologiesysteme. Doch je größer die Bauteile wurden, desto umständlicher und zeitintensiver wurde es, deren Maßhaltigkeit zu prüfen. Vor rund drei Jahren entschloss sich das Unternehmen deshalb, Twyn auszuprobieren, um den Prozess zu beschleunigen und zu optimieren.
Hier steht Augmented Reality für Effizienz
Chropynska Slovakia ist ein Engineering- und Fertigungsunternehmen mit Sitz in Detva, Slowakei.
Das Produktionsprogramm des Unternehmens besteht aus schlüsselfertigen automatisierten Schweiß- und Fertigungslinien sowie Produktionsanlagen für eine Vielzahl von Branchen wie der Automobil-, Luft- und Raumfahrt- und Eisenbahnindustrie. Durch die Implementierung von Twyn, der Augmented-Reality-Lösung von Visometry für die visuelle Qualitätsprüfung, konnte das Unternehmen seine Prozesse beschleunigen, Fehler reduzieren und kostspielige Nacharbeiten vermeiden.
Weil sich mit Twyn gefertigte Teile mühelos mit ihren CAD-Spezifikationen abgleichen lassen, kann Chropynska Slovakia entlang des gesamten Produktionsprozesses klare Quality Gates einrichten. Bei Chropynska Slovakia kommt Twyn jedoch in einer Vielzahl weiterer Qualitätskontrollanwendungen zum Einsatz, so unter anderem bei der Prüfung von Vorrichtungen, die für die Teilefertigung genutzt werden.
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Maschinenfabrik Bernard KRONE GmbH & Co.KG
Landmaschinen
Effizientere Wareneingangsprüfung
Die familiengeführte KRONE-Gruppe zählt zu den größten Herstellern von Nutzfahrzeugen und Landmaschinen.
Mit der Einführung von Twyn wollte KRONE seine Wareneingangsprüfung optimieren. Das Ergebnis: Die Produktqualität hat sich verbessert und gleichzeitig wurden die Logistikprozesse deutlich effizienter. Seit der Einführung von Twyn müssen Teile und Komponenten nicht mehr in den Kontrollbereich transportiert werden. Stattdessen können Prüfungen direkt dort durchgeführt werden, wo die Komponenten angeliefert werden. Gerade für KRONE ist das ein großer Vorteil, da viele Bauteile im Außenbereich gelagert werden.
Zudem kann das Unternehmen frühzeitig entscheiden, ob ein Bauteil eine zeitaufwändige 3D-Messung erfordert oder direkt für die Produktion freigegeben werden kann. Und selbst wenn eine Messung mit einem Koordinatenmessgerät notwendig ist, hilft Twyn KRONE dabei, gezielt festzulegen, welche Bereiche eines Bauteils im Detail zu analysieren sind.
Große und komplexe Schweißkonstruktionen mühelos prüfen
CZ LOKO zählt zu den größten tschechischen Herstellern von dieselelektrischen Lokomotiven und speziellen Schienenfahrzeugen.
Twyn ist ideal geeignet, um große und komplexe Schweißkonstruktionen direkt vor Ort zu prüfen. Die Lösung hilft CZ LOKO, Fehler frühzeitig zu vermeiden und Fertigungs- sowie Montageprozesse zu optimieren und damit Nacharbeit und Transportkosten deutlich zu reduzieren. Gerade im Lokomotivbau können falsch ausgerichtete oder sogar fehlende Bauteile wie Halterungen oder Stützen enorme Kosten verursachen, wenn sie erst spät im Herstellungsprozess entdeckt werden. Mit Twyn können die Qualitätsverantwortlichen von CZ LOKO selbst komplexe Baugruppen mühelos prüfen und Abweichungen direkt an der Fertigungslinie schnell lokalisieren.
Twyn ist die perfekte Lösung für Unternehmen, die große Metallbauteile für Eisenbahnwaggons und Triebwagen herstellen oder weiterverarbeiten und vor Lieferung oder Montage deren Maßhaltigkeit überprüfen müssen. Die Lösung ermöglicht es, zuverlässig zu überprüfen, ob verschiedene Komponenten präzise verschweißt wurden und dass Halterungen sowie Stützen gemäß CAD-Modell korrekt positioniert sind.
AR-gestützte, schnellere Prüfungen direkt vor Ort
EKO MEĐIMURJE mit Sitz in Kroatien ist ein europäischer Zulieferer hochwertiger Metallteile und Schweißkonstruktionen für international führende Maschinenhersteller.
Angesichts eines breiten Spektrums hochkomplexer Produkte suchte das Unternehmen nach einer schnelleren und flexibleren Möglichkeit, die Produktionsqualität zu verifizieren. Da viele Bauteile direkt an die Kunden ausgeliefert werden, können Abweichungen oder Fehler, die erst bei der Ankunft entdeckt werden, äußerst kostspielig sein. Aus diesem Grund entschied sich EKO MEĐIMURJE, Twyn einzusetzen: Mit AR werden gefertigte Komponenten unmittelbar mit ihren CAD-Spezifikationen abgeglichen. Dabei wird das digitale Modell direkt dem realen Bauteil gegenübergestellt, basierend auf ihren digitalen Zwillingen.
Mit zahlreichen hilfreichen Funktionen wie der Vergrößerung ist Twyn selbst für sehr große Objekte das ideale Prüfwerkzeug. Gefundene Abweichungen lassen sich direkt vor Ort in Echtzeit mit Fotos, Anmerkungen und Markierungen dokumentieren und anschließend als digitale Berichte bereitstellen.
Vor Twyn wurden gefertigte Komponenten anhand von 2D-Ausdrucken der Spezifikationen geprüft. Heute kann EKO AR-gestützte, deutlich schnellere Inspektionen direkt am Einsatzort durchführen. Abweichungen lassen sich dank präziser 3D-zu-3D-Vergleiche wesentlich leichter identifizieren.
AR und Twyn: die richtige Wahl für maximale Geschwindigkeit
Seit einigen Jahren nutzen immer mehr Automotive-OEMs und Zulieferer das Potenzial AR-gestützter visueller Qualitätsinspektionen.
Auch ein junges Unternehmen wie Sigma Motor, ein Motorsportunternehmen aus Přerov (Tschechien), setzt inzwischen AR und digitale Zwillinge ein, um seine Rennfahrzeuge visuell zu prüfen. Die AR-basierte Lösung von Visometry wird dabei genutzt, um Schweißnähte, Halterungen und andere Bauteile des Fahrzeugrahmens zuverlässig zu kontrollieren.
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Twyn in unterschiedlichen Branchen
Erfahren Sie, wie Twyn Qualitätsprozesse für zahlreiche führende Unternehmen effizienter und kostengünstiger macht.
Maschinenbau
We manufacture a huge variety of weldments, most of which are produced in small series or batches. Due to the high number of different weld-on plates and threaded studs, it is easy to position them incorrectly. With the use of Twyn, we were able to significantly decrease the number of quality claims for wrong positioning of these plates. Furthermore, the whole control process is easy and fast. Going for Twyn was definitely a good decision.
In the report, we can see the issue of offset holes on a larger part that we received from a subcontractor, and we immediately discovered the discrepancy during the incoming inspection. We immediately forwarded the report and resolved the complaint before it was shipped to the final customer.
Using the program has minimized scrap in finished products. It has become much easier for welders to assemble structures. This is a new product that definitely helps in the work.
Twyn supports both our welded and machined products. It cut my inspection time by 80% while uncovering over twice as many defects as manual checks – now I can't work without it.
Inspection of a steel plate in its clamped state on the machine during manufacturing.
The reseller was demonstrating the Visometry Twyn software at our company. For this demonstration, I picked a random product from our assembly facility, mainly because it was a small weld assembly and easy to handle. Right away, the software showed that the bracket was in the wrong position. Since this assembly comes in a left and right version, it meant that the whole batch of 10 assemblies was rejected. It also made clear how this mistake was made, which encouraged me to redesign the part in such a way that there was only one type of bracket, as opposed to the previous situation of different brackets for left and right assembly.
Twyn inspections help us with complex products for our customers. All products are highly sophisticated and contain a large number of small components, holders, supports, stiffeners, and stud bolts. Using Twyn has significantly accelerated our inspections.
Maschinenbau
The red highlights in the model represent the holes that will be milled after the welding process. At this stage, they are still missing on the physical part, since the machining is done later on the milling machine. With Twyn, we can clearly see this difference and verify that the welded assembly is correct before it moves to the next production step. Real-time validation helps us detect deviations early, avoid unnecessary rework, and keep our production process efficient and reliable.
Checking the oil tank for hydraulics.
The company’s production program consists of turn-key automated welding and manufacturing lines and production equipment. By adopting Twyn, the company has speeded up his processes and reduced errors and costly rework.
Twyn software helps us in the inspection of welded parts, but also in the inspection of the completeness of assembled parts.
We use Twyn to check the quality of frames and fully assembled machines.
We check if all machined surfaces are done correctly (macro defects) and if we forgot any tapped holes. Our production is a one-time production, it is always a FIA.
We use Twyn View. It makes it a lot easier for us to identify misplaced and missing parts.
Everyday work with the Visometry device is a pleasure.
Acceptance of a vacuum chamber at the supplier using Twyn View.
Schwermaschinenbau
At Bergmann, we inspect all welded assemblies using Twyn software. The software helps us detect errors before the components are coated and prevents them from being discovered during assembly. This saves a lot of time and money. In the photo, you can see the inspection of a C805 front frame with Twyn View. Many of our suppliers now use the software, which leads to significantly fewer complaints.
We use Twyn to inspect assemblies before welding. This allows us to detect oversights beforehand and correct them more easily. This eliminates potential errors that would only become apparent during assembly.
Twyn inspections help us quickly evaluate complex products made by our suppliers. This analysis allows us to accept the product or proceed with a more in-depth analysis using other equipment. Using Twyn has significantly accelerated our inspections.
During end-of-line frame weldment inspection, a bracket was found to be installed incorrectly (even with basic inspection – not using Assisted Deviation Detection). After further investigation, it was determined that the fixture allows the bracket to be installed at the wrong position. The fixture has since been updated.
Testing of a crane superstructure using Twyn.
Here we check drive frames for our drilling rigs at the incoming goods inspection without having to remove them from the packaging, because Twyn already recognizes the contour despite the packaging material. This saves a lot of time during the inspection.
At the Liebherr plant in Biberach, Germany, we inspect our large steel structures before painting, thereby reducing rework costs and increasing our quality. The picture shows the inspection of the upper part of the tower of our MK140-5.1 mobile crane.
Inspection of a weldment that was rejected due to assembly issues. During the inspection, we found that one of the components was misaligned.
We use this new technology on our large parts to detect any possible omissions made during assembly.
Metallverarbeitung
The Twyn Studio software makes it easy and simple to compare the Enduro chassis with the STEP file and quickly see which parts are missing or incorrectly positioned. A major advancement and time-saver for our company.
In this photo, we are using Twyn to visually inspect elements on an excavator arm.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
Using Twyn, we inspect large and complex parts to ensure the highest quality.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
To meet the high-quality expectations of its customers, the company performs regular inspections. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process.
Metallverarbeitung
This shows the use of the Twyn software to inspect steel columns after fabrication.
With many helpful functions and tools, like magnification, Twyn is a perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time, with photo captures, annotations and markups and made available later as digital reports.
With the help of the Twyn software, we can quickly and accurately perform dimensional checks on all of our small and large steel structures.
We produce equipment for the excavator industry, mostly sticks and booms. We use Twyn to check the positioning of smaller plates and bolts welded to the parts. So far, we are very happy with the results, we have increased our productivity and avoided many claims.
We use Twyn as a tool to validate our assemblies. Often, it is a matter of a missing part or a major mistake, so it is well suited for Twyn’s capabilities. It saves us a lot of time and client returns. Now, a lot of people are able to use it effectively and quickly. It has become an important part of our inspection process.
Stahlbau
Twyn software is an excellent option for us to check the position, orientation, and size of small parts on our large products in a single inspection step. The "Assisted Deviation Detection" function also helps find defects with color signals. Inspection times have been reduced by about half to a third and reliability has improved.
- Post-painting and pre-shipping final acceptance: This serves as our final quality gate. We guarantee that the product delivered to our customer is 100% compliant with the blueprints and meets all industry standards. - Efficiency and documentation: Tablet-based inspection not only accelerates our QA processes but also creates a digital footprint, simplifying the generation of comprehensive quality assurance reports. This technology allows us to minimize scrap rates, avoid costly rework, and deliver products that meet the highest industrial standards for our partners.
A couple of months ago, we were tasked with the design and production of a very complex three-dimensional roof construction, whose pipes are bent in multiple directions. Twyn enables us to check the overall geometry and completeness of the individual construction components without having to browse through multiple PDF files. This is especially true for complex structures. Multiple times, we were able to locate incorrectly welded plates and fix them, thus improving quality and fit accuracy while simultaneously avoiding expensive rework on construction sites.
With Twyn, we automate inspection and rework processes, leading to lower associated costs.
Automobilindustrie
Our goal was to speed up the inspection process, simplify it for the entire team, and prevent rework. Thanks to the digital system, we have confidence in accuracy even in demanding serial production.
Twyn technology is a very useful software solution when used in the machine production of pressing tools. Twyn is suitable for checking the tool before starting the pressing process. It simply checks all components of the pressing tool.
Even a youthful organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), is now using AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
Using Twyn, we are able to carry out the acceptance of fixtures for assembly production directly on-site and point out deviations from the drawings to the equipment manufacturer. This has made it possible to implement the first optimizations even before initial commissioning.
Bahnindustrie
Perfect suited for the inspection of large and complex welded parts right on-site, Twyn helps CZ LOKO avoid errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs.
Checking the position of the holders and the attachments in the train car body.
Anlagenbau
We use Twyn to support the setup of clamping fixtures in sheet metal manufacturing using augmented reality. Employees can directly superimpose the digital 3D model onto the real component and the associated clamping devices. This makes the correct positions, sequences, and distances immediately visible. This reduces setup errors, shortens setup times, and makes it easier to train new colleagues – a clear gain in efficiency and quality for our production.
AR inspection of the base frame of a complex system.
The goal is to check the parts with Twyn before welding. In this example, no inspection was performed because the part is quite simple. Nevertheless, it shows that even with simple parts, testing with Twyn is important.
We check our steel construction components to ensure all attachments are complete.
The Kitzmann company uses Twyn, for example, to check frames or racks in the tack-welded state before they are completely welded.
The photo shows the steel structure of the tower and its pre-assembly for our internal inspection so that we can pick out all the flaws. We use Twyn for output but also for production control as you can see in the photo.
Landmaschinen
Suppliers: preliminary acceptance of welded assemblies.
Thanks to our cooperation with AYES, we were able to implement 3D model–based digital quality inspection, which allows us to detect defects faster before assembly.
Not only has the product quality improved, but the logistics processes have also been optimized: after the introduction of Twyn, it was no longer necessary to bring parts and components to the quality control area because operators can carry out inspections directly where components are delivered.
Luft- und Raumfahrt
At Mubea Aerostructures Ltd., we use the Twyn software to inspect aircraft parts. It is a major step in the development of our company that we have managed to integrate this system into our production area and can now use it effectively to inspect both finished products and individual parts.
You can see that the marked drill holes are on the wrong side. The reason for this is that there is a left and a right bracket. The fact that the brackets were mounted on the wrong side was quickly identified and corrected with the help of Twyn. We would have lost a lot of time correcting this error later in the assembly process.
Industrieautomation
As Bosch Rexroth Turkey, we actively use Twyn in our Incoming Quality operations at our own facility and during on-site inspections at our suppliers. We mainly apply it for the inspection of hydraulic oil tanks, verifying compliance with technical drawings directly on the shop floor. Hole positions, connection points, and other critical dimensions are compared with the digital model to detect deviations instantly. This enables us to identify nonconformities at an early stage and prevent defective parts from entering production. The application increases efficiency within our internal processes while ensuring a transparent and objective inspection approach with our suppliers. In this way, we consistently maintain our quality standards and strengthen customer satisfaction.
With Twyn, we inspect faster, more clearly, and exactly where it matters—right on the shop floor. AR exposes errors and incomplete assemblies, ensures accurate checks, supports precise positioning of welded parts, and delivers fully verified final equipment for the end customer.
Fertigungsindustrie
We use Twyn to validate the positioning and the overall bill of materials (BOM) of our assemblies. Very often, Twyn helps us prevent mistakes that would otherwise cost us a significant amount of time to fix. It is an important part of our quality system, especially for large assemblies such as this 100-foot-long tube.
Twyn supports our inspection workflow by enabling fast comparison between real parts and their 3D models. This allows us to detect deviations early.
Twyn: A particularly useful tool, especially when inspecting parts with many components.
Maschinenbau
Twyn helps us accelerate the assembly of our components. With augmented reality‑based inspection, we can compare the real part to its 3D model in seconds. Therefore, we immediately detect deviations in geometries, directly on the shop floor. We also use Twyn to evaluate entire welded assemblies for potential welding distortion, giving us a faster, more reliable and visual way to ensure quality across the whole part.
Baumaschinen
We have integrated Twyn into our inspection process before and after welding and the results have been remarkable. The system consistently identified issues that were overlooked during manual checks, ensuring a higher level of accuracy and reliability. Moreover, once our team became proficient with the tool, inspection times were reduced by up to 90% compared to traditional manual methods. Twyn has significantly enhanced both the efficiency and quality of our inspection workflow.
Holzbau
We use Twyn to inspect various steel parts for our wood connectors. In this case, we are inspecting “stars” for a dome construction. Twyn is a great help here: it simplifies the inspection.
Dienstleistungsbranche
We manufacture complex welded assemblies to customer order, whether for prototyping or series production. Our team uses Twyn on a daily basis to meet the high quality requirements of our customers. You can see a car body after welding and before painting in our final finishing process.
Schweißtechnik
Verification of the revision status in prototype and series production.
Energiewirtschaft
Andritz Kft. uses Twyn to inspect different steel constructions of water power plant generator housings. We check completeness to ensure that all parts are welded in and in the correct position.
Our company specializes in manufacturing power equipment. Among our products, transformers are assembled with various components. By using Twyn, the quality inspection process becomes intuitive and efficient, allowing us to quickly verify whether all components have been properly assembled without any omissions.
Automationslösungen
The image shows a great example of one of the checks we do using Twyn. Here we are completing a 100% visual inspection on the part, where we are checking for all the components (like nuts, studs, fasteners, stampings etc.) and are completing a weld location validation.
Industriedienstleistungen
The Twyn application implemented for Cerri Srl serves as an advanced quality control tool, specifically designed to inspect large industrial components used in street cleaning machines. Leveraging augmented reality (AR) and computer vision, the solution enables precise and efficient verification of components, ensuring they meet the highest quality standards.
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