Darmstadt. At this year’s Control trade fair from May 6 to 9, 2025 in Stuttgart, Germany, Visometry is reaffirming its leadership in augmented reality solutions for industrial applications. The company is debuting the latest version of its mobile inspection system: Twyn 2.4. The new release makes tablet-based quality control even easier, enabling users to carry out inspections and adjust viewpoints with even greater flexibility and spontaneity – right where they need it.
Twyn is already the go-to solution for quality professionals looking for fast, tablet-based inspection of components and complex assemblies across the entire value chain. Using computer vision and automatic object registration, the system compares physical parts with their digital twins and CAD specifications in real time. At the Control trade fair, taking place from May 6 to 9, 2025 in Stuttgart, Visometry will present the latest evolution of its mobile inspection system at booth 3419 in hall 3: Twyn 2.4 gives users even more flexibility to carry out inspections or make positioning adjustments spontaneously and directly on site.
This is exemplified by a standout new feature: Assisted Deviation Detection automatically identifies and highlights discrepancies between the CAD model and the physical object in real time and even without prior model preparation or configuration in Twyn Studio. For example, edges that deviate from the specification are instantly highlighted on the inspector’s tablet display, allowing them to focus immediately on what matters. This visual feedback streamlines assessment, especially for objects with pronounced contours.
Another new feature allows users to define and adjust inspection viewpoints directly in Twyn View on the tablet, right at the object, that is, in the actual inspection environment. Spatial constraints like limited access to certain objects can now be factored in right from the start. This significantly reduces both setup effort and the potential for error, resulting in a more efficient inspection process with Twyn 2.4.
Stationary Object Tracking is now enabled by default. This Twyn feature improves tracking stability, particularly for large components that can only be partially captured by the tablet’s camera. Inspections become more precise and reliable. Twyn combines the iPad’s SLAM sensors with model-based tracking. This ensures stable tracking of the object even when moving around it or inspecting areas with minimal geometric structures. This, in turn, makes the comparison between the CAD model and its physical counterpart both more accurate and easier to perform.
The many additional benefits introduced with version 2.4 will further accelerate Twyn’s international success. To support global adoption, documentation and video tutorials are now available in 14 languages, making it even easier for all users worldwide to integrate the solution into their quality control workflows.
“In quality control, just as in manufacturing and assembly, today’s industries need technologies that make processes faster, more efficient, more flexible, and more digital,” says Dr. Harald Wuest, CEO of Visometry. “That’s exactly what Twyn 2.4 delivers. This augmented reality solution creates real progress for our customers.”
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