Cas clients
Une solution.
De nombreux secteurs d’activité.
D’innombrables applications.
Des clients du monde entier font confiance à sa polyvalence
Twyn optimise les applications de contrôle qualité industriel : il numérise, simplifie et accélère les processus de contrôle dans des secteurs tels que l’ingénierie mécanique, l’industrie automobile et l’industrie ferroviaire.
Découvrez comment Twyn rend les processus de contrôle de la qualité plus efficaces et plus rentables pour de nombreuses entreprises de premier plan.
Projets clients sélectionnés
Groupe WISAG Industrie Service
Services industriels
Améliorer les processus de qualité et la satisfaction de la clientèle
WISAG est l’un des principaux prestataires de services industriels en Allemagne. En tant que fournisseur de systèmes de bout en bout, l’entreprise fabrique des assemblages soudés complexes ainsi que des véhicules spécialisés et des machines sur mesure.
Dans ces domaines, WISAG utilise la plateforme Twyn de Visometry pour effectuer des contrôles qualité en réalité augmentée (RA), ce qui lui permet de réaliser des gains d’efficacité concrets. « Depuis un an et demi, Twyn nous a permis de gagner beaucoup de temps et d’argent. » « Cela tient à la qualité et à la flexibilité supplémentaires que cette solution nous apporte », explique Guido Duphorn, directeur de la qualité chez WISAG. « Les principaux avantages sont évidents : une plus grande satisfaction de la clientèle et des coûts de réusinage réduits, deux éléments directement mesurables. »
Inspecter avant de mesurer
Gothaer Fahrzeugtechnik est leader sur le marché de la fabrication de constructions tubulaires et de plaques complexes de qualité en acier à haute résistance et à grain fin.
Pour répondre aux attentes de qualité élevée de ses clients, l’entreprise effectue des inspections régulières. Dans le passé, Gothaer Fahrzeugtechnik s’appuyait exclusivement sur des systèmes de métrologie pour effectuer ces inspections. Mais avec la taille des composants qui augmente, vérifier la précision dimensionnelle devenait de plus en plus fastidieux et chronophage. Il y a environ trois ans, l’entreprise a décidé de tester Twyn pour rationaliser et accélérer le processus.
Quand la réalité augmentée est synonyme d'efficacité
Chropynska Slovakia est une société d’ingénierie et de fabrication basée à Detva en Slovaquie.
Le programme de production de l’entreprise comprend des lignes de soudage et de fabrication automatisées clés en main ainsi que des équipements de production destinés à divers secteurs, notamment l’automobile, l’aérospatiale et le ferroviaire. Depuis l’introduction de Twyn, il n’est plus nécessaire d’acheminer les pièces et les composants vers la zone de contrôle qualité. Les opérateurs peuvent désormais effectuer les contrôles directement sur le lieu de livraison des composants. Cela est particulièrement utile pour KRONE, car de nombreuses pièces de grande taille sont stockées à l’extérieur.
La capacité de Twyn à vérifier si les articles fabriqués sont conformes à leurs spécifications CAO permet à Chropynska Slovakia d’établir des « paliers de qualité » tout au long du processus de production. Mais chez Chropynska Slovakia, Twyn trouve un large éventail d’applications de contrôle de la qualité, y compris l’inspection des fixations utilisées pour la fabrication des pièces.
Maschinenfabrik Bernard KRONE GmbH & Co.KG
Machines agricoles
Rationalisation de l'inspection des marchandises entrantes
Le groupe familial KRONE est l’un des plus grands fabricants de véhicules utilitaires et de machines agricoles.
KRONE a choisi Twyn pour optimiser les contrôles des marchandises entrantes. Résultat : non seulement la qualité des produits s’est améliorée, mais les processus logistiques sont également devenus plus efficaces. Depuis l’introduction de Twyn, il n’est plus nécessaire d’acheminer les pièces et les composants vers la zone de contrôle qualité. Les opérateurs peuvent désormais effectuer les contrôles directement sur le lieu de livraison des composants. Cela est particulièrement utile pour KRONE, car de nombreuses pièces de grande taille sont stockées à l’extérieur.
En outre, l’entreprise peut désormais déterminer très tôt si un composant doit être évalué au moyen d’une mesure 3D fastidieuse ou s’il peut être validé pour la production directement. Et même si une pièce doit être mesurée à l’aide d’un système de mesure des coordonnées, Twyn permet à KRONE de définir avec précision les zones du composant qui doivent être analysées en détail.
Téléchargements gratuits
(en anglais)
Inspection facilitée des pièces soudées complexes et de grande taille
CZ LOKO est l’un des plus grands fabricants tchèques de locomotives diesel-électriques et de véhicules ferroviaires spéciaux.
Parfaitement adapté pour l’inspection de pièces soudées complexes et de grande taille sur place, Twyn aide CZ LOKO à éviter les erreurs et à optimiser ses processus de fabrication et d’assemblage, en réduisant les coûts de reprise et de transport. En effet, si des composants mal alignés ou même manquants, tels que des supports, sont détectés à un stade avancé du processus de fabrication des trains, les coûts engendrés peuvent être considérables. Avec Twyn, les opérateurs qualité de CZ LOKO peuvent facilement inspecter des assemblages complexes et localiser rapidement toute différence directement sur la ligne de production.
Twyn est la solution idéale pour les entreprises qui produisent ou reçoivent des pièces métalliques de grande taille pour les wagons et les locomotives et qui doivent vérifier la précision de la fabrication avant la livraison ou l’assemblage. Twyn permet aux entreprises de confirmer que plusieurs composants ont été soudés avec précision et que les supports sont correctement positionnés conformément au modèle CAO.
Des inspections plus rapides sur place grâce à la technologie de RA
Basé en Croatie, EKO MEĐIMURJE est un fournisseur européen de pièces métalliques de qualité et de constructions soudées pour des fabricants d’équipements mécaniques de renommée mondiale.
Avec une large gamme de produits très complexes, EKO cherchait un moyen plus rapide et plus souple de vérifier la qualité de la production. Les pièces étant expédiées directement aux clients, les écarts ou les erreurs découverts à l’arrivée peuvent être extrêmement coûteux. C’est pourquoi l’entreprise a décidé d’essayer Twyn. Grâce à la réalité augmentée, les composants fabriqués sont comparés à leurs spécifications CAO, en comparant directement le modèle numérique et la pièce réelle – sur la base de jumeaux numériques.
Avec de nombreuses fonctions et outils utiles, comme le grossissement, Twyn est l’outil d’inspection parfait, même pour les objets de très grande taille. Si des écarts sont constatés, ils peuvent être documentés sur place en temps réel à l’aide de captures de photos, d’annotations et de marquages, et des rapports numériques sont ensuite établis.
Avant Twyn, les composants fabriqués étaient comparés à des impressions 2D de leurs spécifications. Grâce à Twyn, EKO peut désormais effectuer des inspections plus rapides sur place, en utilisant la technologie de RA, et identifier plus facilement les écarts grâce à des comparaisons précises 3D à 3D.
RA et Twyn : le bon choix pour maximiser la vitesse
Ces dernières années, les équipementiers et les fournisseurs automobiles ont exploité tout le potentiel de l’inspection visuelle de la qualité basée sur la réalité augmentée (RA).
Même une jeune entreprise comme Sigma Motor, une société de sport automobile basée à Přerov (République tchèque), utilise désormais la réalité augmentée et les jumeaux numériques pour inspecter visuellement ses véhicules de course. La solution d’inspection visuelle de la qualité basée sur la réalité augmentée de Visometry est utilisée pour vérifier les pièces soudées et les supports du châssis de leurs véhicules.
Vous voulez en savoir plus ?
Veuillez nous envoyer vos questions à l’adresse suivante
info@visometry.com
Twyn dans divers secteurs d'activité
Découvrez comment Twyn aide les grandes entreprises à rendre les processus de contrôle de la qualité plus efficaces et plus rentables.
Génie mécanique
We manufacture a huge variety of weldments, most of which are produced in small series or batches. Due to the high number of different weld-on plates and threaded studs, it is easy to position them incorrectly. With the use of Twyn, we were able to significantly decrease the number of quality claims for wrong positioning of these plates. Furthermore, the whole control process is easy and fast. Going for Twyn was definitely a good decision.
In the report, we can see the issue of offset holes on a larger part that we received from a subcontractor, and we immediately discovered the discrepancy during the incoming inspection. We immediately forwarded the report and resolved the complaint before it was shipped to the final customer.
Using the program has minimized scrap in finished products. It has become much easier for welders to assemble structures. This is a new product that definitely helps in the work.
Twyn supports both our welded and machined products. It cut my inspection time by 80% while uncovering over twice as many defects as manual checks – now I can't work without it.
Inspection of a steel plate in its clamped state on the machine during manufacturing.
The reseller was demonstrating the Visometry Twyn software at our company. For this demonstration, I picked a random product from our assembly facility, mainly because it was a small weld assembly and easy to handle. Right away, the software showed that the bracket was in the wrong position. Since this assembly comes in a left and right version, it meant that the whole batch of 10 assemblies was rejected. It also made clear how this mistake was made, which encouraged me to redesign the part in such a way that there was only one type of bracket, as opposed to the previous situation of different brackets for left and right assembly.
Twyn inspections help us with complex products for our customers. All products are highly sophisticated and contain a large number of small components, holders, supports, stiffeners, and stud bolts. Using Twyn has significantly accelerated our inspections.
Génie mécanique
The red highlights in the model represent the holes that will be milled after the welding process. At this stage, they are still missing on the physical part, since the machining is done later on the milling machine. With Twyn, we can clearly see this difference and verify that the welded assembly is correct before it moves to the next production step. Real-time validation helps us detect deviations early, avoid unnecessary rework, and keep our production process efficient and reliable.
Checking the oil tank for hydraulics.
The company’s production program consists of turn-key automated welding and manufacturing lines and production equipment. By adopting Twyn, the company has speeded up his processes and reduced errors and costly rework.
Twyn software helps us in the inspection of welded parts, but also in the inspection of the completeness of assembled parts.
We use Twyn to check the quality of frames and fully assembled machines.
We check if all machined surfaces are done correctly (macro defects) and if we forgot any tapped holes. Our production is a one-time production, it is always a FIA.
We use Twyn View. It makes it a lot easier for us to identify misplaced and missing parts.
Everyday work with the Visometry device is a pleasure.
Acceptance of a vacuum chamber at the supplier using Twyn View.
Machinerie lourde
At Bergmann, we inspect all welded assemblies using Twyn software. The software helps us detect errors before the components are coated and prevents them from being discovered during assembly. This saves a lot of time and money. In the photo, you can see the inspection of a C805 front frame with Twyn View. Many of our suppliers now use the software, which leads to significantly fewer complaints.
We use Twyn to inspect assemblies before welding. This allows us to detect oversights beforehand and correct them more easily. This eliminates potential errors that would only become apparent during assembly.
Twyn inspections help us quickly evaluate complex products made by our suppliers. This analysis allows us to accept the product or proceed with a more in-depth analysis using other equipment. Using Twyn has significantly accelerated our inspections.
During end-of-line frame weldment inspection, a bracket was found to be installed incorrectly (even with basic inspection – not using Assisted Deviation Detection). After further investigation, it was determined that the fixture allows the bracket to be installed at the wrong position. The fixture has since been updated.
Testing of a crane superstructure using Twyn.
Here we check drive frames for our drilling rigs at the incoming goods inspection without having to remove them from the packaging, because Twyn already recognizes the contour despite the packaging material. This saves a lot of time during the inspection.
At the Liebherr plant in Biberach, Germany, we inspect our large steel structures before painting, thereby reducing rework costs and increasing our quality. The picture shows the inspection of the upper part of the tower of our MK140-5.1 mobile crane.
Inspection of a weldment that was rejected due to assembly issues. During the inspection, we found that one of the components was misaligned.
We use this new technology on our large parts to detect any possible omissions made during assembly.
Métallurgie
MAFO uses Twyn in various visual quality inspection processes, from operator self-checks to first article inspection.
The Twyn Studio software makes it easy and simple to compare the Enduro chassis with the STEP file and quickly see which parts are missing or incorrectly positioned. A major advancement and time-saver for our company.
In this photo, we are using Twyn to visually inspect elements on an excavator arm.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
Using Twyn, we inspect large and complex parts to ensure the highest quality.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
To meet the high-quality expectations of its customers, the company performs regular inspections. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process.
Metalworking
This shows the use of the Twyn software to inspect steel columns after fabrication.
With many helpful functions and tools, like magnification, Twyn is a perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time, with photo captures, annotations and markups and made available later as digital reports.
With the help of the Twyn software, we can quickly and accurately perform dimensional checks on all of our small and large steel structures.
We produce equipment for the excavator industry, mostly sticks and booms. We use Twyn to check the positioning of smaller plates and bolts welded to the parts. So far, we are very happy with the results, we have increased our productivity and avoided many claims.
We use Twyn as a tool to validate our assemblies. Often, it is a matter of a missing part or a major mistake, so it is well suited for Twyn’s capabilities. It saves us a lot of time and client returns. Now, a lot of people are able to use it effectively and quickly. It has become an important part of our inspection process.
Construction métallique
Twyn software is an excellent option for us to check the position, orientation, and size of small parts on our large products in a single inspection step. The "Assisted Deviation Detection" function also helps find defects with color signals. Inspection times have been reduced by about half to a third and reliability has improved.
- Post-painting and pre-shipping final acceptance: This serves as our final quality gate. We guarantee that the product delivered to our customer is 100% compliant with the blueprints and meets all industry standards. - Efficiency and documentation: Tablet-based inspection not only accelerates our QA processes but also creates a digital footprint, simplifying the generation of comprehensive quality assurance reports. This technology allows us to minimize scrap rates, avoid costly rework, and deliver products that meet the highest industrial standards for our partners.
A couple of months ago, we were tasked with the design and production of a very complex three-dimensional roof construction, whose pipes are bent in multiple directions. Twyn enables us to check the overall geometry and completeness of the individual construction components without having to browse through multiple PDF files. This is especially true for complex structures. Multiple times, we were able to locate incorrectly welded plates and fix them, thus improving quality and fit accuracy while simultaneously avoiding expensive rework on construction sites.
With Twyn, we automate inspection and rework processes, leading to lower associated costs.
Automobile
Our goal was to speed up the inspection process, simplify it for the entire team, and prevent rework. Thanks to the digital system, we have confidence in accuracy even in demanding serial production.
Twyn technology is a very useful software solution when used in the machine production of pressing tools. Twyn is suitable for checking the tool before starting the pressing process. It simply checks all components of the pressing tool.
Even a youthful organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), is now using AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
Using Twyn, we are able to carry out the acceptance of fixtures for assembly production directly on-site and point out deviations from the drawings to the equipment manufacturer. This has made it possible to implement the first optimizations even before initial commissioning.
Fabrication de trains
Perfect suited for the inspection of large and complex welded parts right on-site, Twyn helps CZ LOKO avoid errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs.
Checking the position of the holders and the attachments in the train car body.
Construction d'usine
We use Twyn to support the setup of clamping fixtures in sheet metal manufacturing using augmented reality. Employees can directly superimpose the digital 3D model onto the real component and the associated clamping devices. This makes the correct positions, sequences, and distances immediately visible. This reduces setup errors, shortens setup times, and makes it easier to train new colleagues – a clear gain in efficiency and quality for our production.
AR inspection of the base frame of a complex system.
The goal is to check the parts with Twyn before welding. In this example, no inspection was performed because the part is quite simple. Nevertheless, it shows that even with simple parts, testing with Twyn is important.
We check our steel construction components to ensure all attachments are complete.
The Kitzmann company uses Twyn, for example, to check frames or racks in the tack-welded state before they are completely welded.
The photo shows the steel structure of the tower and its pre-assembly for our internal inspection so that we can pick out all the flaws. We use Twyn for output but also for production control as you can see in the photo.
Machines agricoles
Suppliers: preliminary acceptance of welded assemblies.
Thanks to our cooperation with AYES, we were able to implement 3D model–based digital quality inspection, which allows us to detect defects faster before assembly.
Not only has the product quality improved, but the logistics processes have also been optimized: after the introduction of Twyn, it was no longer necessary to bring parts and components to the quality control area because operators can carry out inspections directly where components are delivered.
Aéronautique et spatial
At Mubea Aerostructures Ltd., we use the Twyn software to inspect aircraft parts. It is a major step in the development of our company that we have managed to integrate this system into our production area and can now use it effectively to inspect both finished products and individual parts.
You can see that the marked drill holes are on the wrong side. The reason for this is that there is a left and a right bracket. The fact that the brackets were mounted on the wrong side was quickly identified and corrected with the help of Twyn. We would have lost a lot of time correcting this error later in the assembly process.
Automatisation industrielle
As Bosch Rexroth Turkey, we actively use Twyn in our Incoming Quality operations at our own facility and during on-site inspections at our suppliers. We mainly apply it for the inspection of hydraulic oil tanks, verifying compliance with technical drawings directly on the shop floor. Hole positions, connection points, and other critical dimensions are compared with the digital model to detect deviations instantly. This enables us to identify nonconformities at an early stage and prevent defective parts from entering production. The application increases efficiency within our internal processes while ensuring a transparent and objective inspection approach with our suppliers. In this way, we consistently maintain our quality standards and strengthen customer satisfaction.
With Twyn, we inspect faster, more clearly, and exactly where it matters—right on the shop floor. AR exposes errors and incomplete assemblies, ensures accurate checks, supports precise positioning of welded parts, and delivers fully verified final equipment for the end customer.
Industrie manufacturière
We use Twyn to validate the positioning and the overall bill of materials (BOM) of our assemblies. Very often, Twyn helps us prevent mistakes that would otherwise cost us a significant amount of time to fix. It is an important part of our quality system, especially for large assemblies such as this 100-foot-long tube.
Twyn supports our inspection workflow by enabling fast comparison between real parts and their 3D models. This allows us to detect deviations early.
Twyn: A particularly useful tool, especially when inspecting parts with many components.
Construction mécanique
Twyn helps us accelerate the assembly of our components. With augmented reality‑based inspection, we can compare the real part to its 3D model in seconds. Therefore, we immediately detect deviations in geometries, directly on the shop floor. We also use Twyn to evaluate entire welded assemblies for potential welding distortion, giving us a faster, more reliable and visual way to ensure quality across the whole part.
Engins de chantier
We have integrated Twyn into our inspection process before and after welding and the results have been remarkable. The system consistently identified issues that were overlooked during manual checks, ensuring a higher level of accuracy and reliability. Moreover, once our team became proficient with the tool, inspection times were reduced by up to 90% compared to traditional manual methods. Twyn has significantly enhanced both the efficiency and quality of our inspection workflow.
Construction bois
We use Twyn to inspect various steel parts for our wood connectors. In this case, we are inspecting “stars” for a dome construction. Twyn is a great help here: it simplifies the inspection.
Industrie des services
We manufacture complex welded assemblies to customer order, whether for prototyping or series production. Our team uses Twyn on a daily basis to meet the high quality requirements of our customers. You can see a car body after welding and before painting in our final finishing process.
Solutions de soudage
Verification of the revision status in prototype and series production.
Industrie
de l'énergie
Andritz Kft. uses Twyn to inspect different steel constructions of water power plant generator housings. We check completeness to ensure that all parts are welded in and in the correct position.
Our company specializes in manufacturing power equipment. Among our products, transformers are assembled with various components. By using Twyn, the quality inspection process becomes intuitive and efficient, allowing us to quickly verify whether all components have been properly assembled without any omissions.
Solutions d'automatisation
The image shows a great example of one of the checks we do using Twyn. Here we are completing a 100% visual inspection on the part, where we are checking for all the components (like nuts, studs, fasteners, stampings etc.) and are completing a weld location validation.
Technologie de l'information
The Twyn application implemented for Cerri Srl serves as an advanced quality control tool, specifically designed to inspect large industrial components used in street cleaning machines. Leveraging augmented reality (AR) and computer vision, the solution enables precise and efficient verification of components, ensuring they meet the highest quality standards.
Vous avez des questions ? Contactez-nous !
Remplissez le formulaire ou envoyez-nous un e-mail à info@visometry.com.