お客様事例
解決策は一つ。
業種は多数。
用途は無数。
汎用性の高さで世界中のお客様から信頼を獲得
Twynは産業用品質管理アプリケーションを効率化します。 機械工学、自動車、鉄道などの業界において、品質検査プロセスをデジタル化・簡素化し、高速化を図ります。
Twynが多くの大手企業の品質管理プロセスをいかに効率化し、コスト効率を高めているかをご覧ください。
お客様のプロジェクト
品質管理プロセスと顧客満足度の改善
WISAGは、ドイツを代表するインダストリー・サービス・プロバイダーの一つです。 エンドツーエンドのシステムプロバイダーとして、WISAGは複雑な溶接アセンブリのほか、特殊車両や特注機械の製造も行っています。
これらの分野において、WISAGはVisometryの拡張現実（AR）品質検査プラットフォーム「Twyn」を活用し、目に見える形で業務効率を向上させています。 「この1年半、Twynのおかげで、我々は時間と費用を大幅に節約することができました。 それは、このソリューションがもたらす品質の向上と柔軟性によるものです」と、WISAGの品質部門責任者であるギド・デュフホルン氏は述べています。 「最も大きなメリットは明確です。 顧客満足度の向上と手戻りコストの削減であり、そのどちらも直接数値で効果を測定できるのです」
測定前の検査
Gothaer Fahrzeugtechnikは、高強度細粒鋼を使用した複雑な鋼管および鋼板の製造における市場を牽引し、業界トップクラスの品質を誇っています。
品質に対するお客様の高い期待に応えるため、同社は定期的な検査を行っています。 これまでGothaer Fahrzeugtechnikは、これらの検査に計測システムのみを使用していました。 しかし、部品の大型化に伴い、寸法精度の確認は次第に手間がかかり、時間を要する作業となっていきました。 3年ほど前、同社はプロセスの合理化と高速化を図るためにTwynを試すことにしました。
拡張現実が効率化をもたらすとき
Chropynska Slovakiaは、スロバキアのデトヴァに本社を置くエンジニアリング・製造会社です。
同社の生産プログラムは、ターンキー型の自動溶接・製造ライン、そして各種生産設備で構成されており、自動車、航空宇宙、鉄道、農業など多様な産業で活躍しています。 Visometryの視覚的品質検査用AR（拡張現実）ソリューションであるTwynを採用したことで、同社はプロセスの高速化を実現し、エラーやコストのかかる再作業を削減しました。
製造品をCAD仕様に照らして検査できるTwynの機能により、Chropynska Slovakiaは生産プロセス全体に「品質ゲート」を設けることが可能になりました。 それに限らず、Chropynska Slovakiaでは、部品製造に使用される治具の検査を含む、幅広い品質管理用途でTwynが活用されています。
入荷検品の合理化
家族経営のKRONEグループは、商用車と農業機械における最大手メーカーのひとつに数えられています。
KRONE社は、入荷検品を最適化するためにTwynを選びました。 そして絶大な成果を得ることできました。 製品の品質が向上しただけでなく、物流プロセスもより効率的になったのです。 Twynを導入してからは、部品やコンポーネントを品質管理ホールに持ち込む必要がなくなりました。 オペレーターは、部品が納入される場所で直接検査を実施できるようになりました。 多くの大型部品が屋外に保管されているため、これはKRONEにとって特に価値のあることでした。
さらに、同社は、部品を時間のかかる3D測定で評価する必要があるのか、それともそのまま生産工程に回せるのかを、早い段階で判断できるようになりました。 また、部品を座標測定システムで測定する必要がある場合でも、TwynがあればKRONEは部品のどの領域を詳細に分析すべきかを正確に指定することができます。
大型で複雑な溶接部品の検査が容易に
CZ LOKOは、チェコ最大のディーゼル機関車・特殊車両メーカーのひとつです。
大型で複雑な溶接部品を現場で検査するのに最適なTwynは、CZ LOKO社がエラーを防止し、製造・組立工程を最適化し、再作業や輸送コストの削減に役立っています。 実際、ブラケットやサポートなどの部品のずれや欠落を、列車の製造工程の後半になってから発見すると、多大なコスト発生につながる可能性があります。 Twynを使用することで、CZ LOKOの品質担当者は複雑なアセンブリを容易に検査でき、生産ライン上で逸脱箇所を迅速に特定することが可能になります。
Twynは、鉄道貨車や機関車向けの大型金属部品を製造または受領する企業が、出荷前や組立前に製造精度を確認するのに理想的なソリューションです。 これにより、複数の部品が正確に溶接されていること、そしてブラケットやサポートがCADモデルどおりの位置に正しく配置されていることを確認できます。
ARを活用し、現場でより迅速な検査を実現
クロアチアを拠点とするEKO MEĐIMURJEは、世界的に知られる機械設備メーカー向けに、高品質な金属部品や溶接構造物を提供する欧州のサプライヤーです。
非常に複雑な製品を幅広く扱うEKOは、製造品質をより迅速かつ柔軟に検証する方法を模索していました。 部品は顧客に直接出荷されるため、到着時に発見された逸脱やエラーは膨大なコストとなる可能性があります。 そこで、同社はTwynを試してみることにしました。 ARがあれば、製造された部品をCAD仕様に照らして検証し、デジタルツインに基づいてデジタルモデルと実際の部品を直接比較することができます。
拡大表示などの便利な機能やツールを多数備えたTwynは、非常に大型の対象物であっても理想的な検査ツールです。 逸脱箇所が見つかると、写真キャプチャや注釈、マークアップを使って現場でリアルタイムに記録でき、その内容は後からデジタルレポートとして共有できます。
Twyn導入前は、製造された部品を仕様の2D図面と照合していました。 Twynを導入したことで、EKOは現場でARによる迅速な検査を実施できるようになり、精密な3D同士の比較によって逸脱箇所をより容易に特定できるようになりました。
ARとTwyn： 最大限のスピードを達成するための正しい選択
ここ数年、自動車OEMやサプライヤーは、ARを用いた視覚的品質検査の可能性を最大限に活用してきました。
プジェロフ（チェコ共和国）に拠点を置くモータースポーツ企業のSigma Motorのような若い組織も、今ではARとデジタルツインを活用してレース車両の視覚検査を行っています。 VisometryのARベースの視覚的品質検査ソリューションは、車両シャシーの溶接部品やブラケットの検査に使用されています。
ご興味がおありですか？
ご質問は下記までお寄せください。
info@visometry.com
多様な産業で活躍するTwyn
品質管理プロセスの効率化や費用対効果の向上に向けて、Twynがどのように大手企業をサポートしているかをご覧ください。
機械工学業界
We manufacture a huge variety of weldments, most of which are produced in small series or batches. Due to the high number of different weld-on plates and threaded studs, it is easy to position them incorrectly. With the use of Twyn, we were able to significantly decrease the number of quality claims for wrong positioning of these plates. Furthermore, the whole control process is easy and fast. Going for Twyn was definitely a good decision.
In the report, we can see the issue of offset holes on a larger part that we received from a subcontractor, and we immediately discovered the discrepancy during the incoming inspection. We immediately forwarded the report and resolved the complaint before it was shipped to the final customer.
Using the program has minimized scrap in finished products. It has become much easier for welders to assemble structures. This is a new product that definitely helps in the work.
Twyn supports both our welded and machined products. It cut my inspection time by 80% while uncovering over twice as many defects as manual checks – now I can't work without it.
Inspection of a steel plate in its clamped state on the machine during manufacturing.
The reseller was demonstrating the Visometry Twyn software at our company. For this demonstration, I picked a random product from our assembly facility, mainly because it was a small weld assembly and easy to handle. Right away, the software showed that the bracket was in the wrong position. Since this assembly comes in a left and right version, it meant that the whole batch of 10 assemblies was rejected. It also made clear how this mistake was made, which encouraged me to redesign the part in such a way that there was only one type of bracket, as opposed to the previous situation of different brackets for left and right assembly.
Twyn inspections help us with complex products for our customers. All products are highly sophisticated and contain a large number of small components, holders, supports, stiffeners, and stud bolts. Using Twyn has significantly accelerated our inspections.
機械工学業界
The red highlights in the model represent the holes that will be milled after the welding process. At this stage, they are still missing on the physical part, since the machining is done later on the milling machine. With Twyn, we can clearly see this difference and verify that the welded assembly is correct before it moves to the next production step. Real-time validation helps us detect deviations early, avoid unnecessary rework, and keep our production process efficient and reliable.
Checking the oil tank for hydraulics.
The company’s production program consists of turn-key automated welding and manufacturing lines and production equipment. By adopting Twyn, the company has speeded up his processes and reduced errors and costly rework.
Twyn software helps us in the inspection of welded parts, but also in the inspection of the completeness of assembled parts.
We use Twyn to check the quality of frames and fully assembled machines.
We check if all machined surfaces are done correctly (macro defects) and if we forgot any tapped holes. Our production is a one-time production, it is always a FIA.
We use Twyn View. It makes it a lot easier for us to identify misplaced and missing parts.
Everyday work with the Visometry device is a pleasure.
Acceptance of a vacuum chamber at the supplier using Twyn View.
重機
At Bergmann, we inspect all welded assemblies using Twyn software. The software helps us detect errors before the components are coated and prevents them from being discovered during assembly. This saves a lot of time and money. In the photo, you can see the inspection of a C805 front frame with Twyn View. Many of our suppliers now use the software, which leads to significantly fewer complaints.
We use Twyn to inspect assemblies before welding. This allows us to detect oversights beforehand and correct them more easily. This eliminates potential errors that would only become apparent during assembly.
Twyn inspections help us quickly evaluate complex products made by our suppliers. This analysis allows us to accept the product or proceed with a more in-depth analysis using other equipment. Using Twyn has significantly accelerated our inspections.
During end-of-line frame weldment inspection, a bracket was found to be installed incorrectly (even with basic inspection – not using Assisted Deviation Detection). After further investigation, it was determined that the fixture allows the bracket to be installed at the wrong position. The fixture has since been updated.
Testing of a crane superstructure using Twyn.
Here we check drive frames for our drilling rigs at the incoming goods inspection without having to remove them from the packaging, because Twyn already recognizes the contour despite the packaging material. This saves a lot of time during the inspection.
At the Liebherr plant in Biberach, Germany, we inspect our large steel structures before painting, thereby reducing rework costs and increasing our quality. The picture shows the inspection of the upper part of the tower of our MK140-5.1 mobile crane.
Inspection of a weldment that was rejected due to assembly issues. During the inspection, we found that one of the components was misaligned.
We use this new technology on our large parts to detect any possible omissions made during assembly.
金属加工
MAFO uses Twyn in various visual quality inspection processes, from operator self-checks to first article inspection.
The Twyn Studio software makes it easy and simple to compare the Enduro chassis with the STEP file and quickly see which parts are missing or incorrectly positioned. A major advancement and time-saver for our company.
In this photo, we are using Twyn to visually inspect elements on an excavator arm.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
Using Twyn, we inspect large and complex parts to ensure the highest quality.
In the daily operations of Ales Metaaltechniek, Twyn by Visometry plays a key role. Where drawings, measurement reports, and visual inspections were once required, Twyn now provides immediate insight. Using augmented reality, Ales Metaaltechniek effortlessly compares the digital 3D model with reality. The result? Deviations become visible at a glance. We value the simplicity: no complex measurement setups, just a tablet. Twyn fits perfectly with our efficient way of working and makes technology truly practical.
To meet the high-quality expectations of its customers, the company performs regular inspections. But as components grew in size, verifying dimensional accuracy became increasingly tedious and time-consuming. Around three years ago, the company decided to test Twyn to streamline and accelerate the process.
金属加工
This shows the use of the Twyn software to inspect steel columns after fabrication.
With many helpful functions and tools, like magnification, Twyn is a perfect inspection tool even for very large objects. Once deviations are found, they can be documented on site in real-time, with photo captures, annotations and markups and made available later as digital reports.
With the help of the Twyn software, we can quickly and accurately perform dimensional checks on all of our small and large steel structures.
We produce equipment for the excavator industry, mostly sticks and booms. We use Twyn to check the positioning of smaller plates and bolts welded to the parts. So far, we are very happy with the results, we have increased our productivity and avoided many claims.
We use Twyn as a tool to validate our assemblies. Often, it is a matter of a missing part or a major mistake, so it is well suited for Twyn’s capabilities. It saves us a lot of time and client returns. Now, a lot of people are able to use it effectively and quickly. It has become an important part of our inspection process.
鉄骨建設
Twyn software is an excellent option for us to check the position, orientation, and size of small parts on our large products in a single inspection step. The "Assisted Deviation Detection" function also helps find defects with color signals. Inspection times have been reduced by about half to a third and reliability has improved.
- Post-painting and pre-shipping final acceptance: This serves as our final quality gate. We guarantee that the product delivered to our customer is 100% compliant with the blueprints and meets all industry standards. - Efficiency and documentation: Tablet-based inspection not only accelerates our QA processes but also creates a digital footprint, simplifying the generation of comprehensive quality assurance reports. This technology allows us to minimize scrap rates, avoid costly rework, and deliver products that meet the highest industrial standards for our partners.
A couple of months ago, we were tasked with the design and production of a very complex three-dimensional roof construction, whose pipes are bent in multiple directions. Twyn enables us to check the overall geometry and completeness of the individual construction components without having to browse through multiple PDF files. This is especially true for complex structures. Multiple times, we were able to locate incorrectly welded plates and fix them, thus improving quality and fit accuracy while simultaneously avoiding expensive rework on construction sites.
With Twyn, we automate inspection and rework processes, leading to lower associated costs.
自動車
Our goal was to speed up the inspection process, simplify it for the entire team, and prevent rework. Thanks to the digital system, we have confidence in accuracy even in demanding serial production.
Twyn technology is a very useful software solution when used in the machine production of pressing tools. Twyn is suitable for checking the tool before starting the pressing process. It simply checks all components of the pressing tool.
Even a youthful organization like Sigma Motor, a motorsport company based in Přerov (Czech Republic), is now using AR and digital twins to visually inspect their race vehicles. Visometry’s AR-based visual quality inspection solution is used to check welded parts and brackets of their vehicles’ chassis.
Using Twyn, we are able to carry out the acceptance of fixtures for assembly production directly on-site and point out deviations from the drawings to the equipment manufacturer. This has made it possible to implement the first optimizations even before initial commissioning.
鉄道
Perfect suited for the inspection of large and complex welded parts right on-site, Twyn helps CZ LOKO avoid errors and optimize their manufacturing and assembly processes, reducing rework and transportation costs.
Checking the position of the holders and the attachments in the train car body.
工場建設
We use Twyn to support the setup of clamping fixtures in sheet metal manufacturing using augmented reality. Employees can directly superimpose the digital 3D model onto the real component and the associated clamping devices. This makes the correct positions, sequences, and distances immediately visible. This reduces setup errors, shortens setup times, and makes it easier to train new colleagues – a clear gain in efficiency and quality for our production.
AR inspection of the base frame of a complex system.
The goal is to check the parts with Twyn before welding. In this example, no inspection was performed because the part is quite simple. Nevertheless, it shows that even with simple parts, testing with Twyn is important.
We check our steel construction components to ensure all attachments are complete.
The Kitzmann company uses Twyn, for example, to check frames or racks in the tack-welded state before they are completely welded.
The photo shows the steel structure of the tower and its pre-assembly for our internal inspection so that we can pick out all the flaws. We use Twyn for output but also for production control as you can see in the photo.
農業機械
Suppliers: preliminary acceptance of welded assemblies.
Thanks to our cooperation with AYES, we were able to implement 3D model–based digital quality inspection, which allows us to detect defects faster before assembly.
Not only has the product quality improved, but the logistics processes have also been optimized: after the introduction of Twyn, it was no longer necessary to bring parts and components to the quality control area because operators can carry out inspections directly where components are delivered.
航空宇宙
At Mubea Aerostructures Ltd., we use the Twyn software to inspect aircraft parts. It is a major step in the development of our company that we have managed to integrate this system into our production area and can now use it effectively to inspect both finished products and individual parts.
You can see that the marked drill holes are on the wrong side. The reason for this is that there is a left and a right bracket. The fact that the brackets were mounted on the wrong side was quickly identified and corrected with the help of Twyn. We would have lost a lot of time correcting this error later in the assembly process.
産業オートメーション
As Bosch Rexroth Turkey, we actively use Twyn in our Incoming Quality operations at our own facility and during on-site inspections at our suppliers. We mainly apply it for the inspection of hydraulic oil tanks, verifying compliance with technical drawings directly on the shop floor. Hole positions, connection points, and other critical dimensions are compared with the digital model to detect deviations instantly. This enables us to identify nonconformities at an early stage and prevent defective parts from entering production. The application increases efficiency within our internal processes while ensuring a transparent and objective inspection approach with our suppliers. In this way, we consistently maintain our quality standards and strengthen customer satisfaction.
With Twyn, we inspect faster, more clearly, and exactly where it matters—right on the shop floor. AR exposes errors and incomplete assemblies, ensures accurate checks, supports precise positioning of welded parts, and delivers fully verified final equipment for the end customer.
製造業
We use Twyn to validate the positioning and the overall bill of materials (BOM) of our assemblies. Very often, Twyn helps us prevent mistakes that would otherwise cost us a significant amount of time to fix. It is an important part of our quality system, especially for large assemblies such as this 100-foot-long tube.
Twyn supports our inspection workflow by enabling fast comparison between real parts and their 3D models. This allows us to detect deviations early.
Twyn: A particularly useful tool, especially when inspecting parts with many components.
機械製造
Twyn helps us accelerate the assembly of our components. With augmented reality‑based inspection, we can compare the real part to its 3D model in seconds. Therefore, we immediately detect deviations in geometries, directly on the shop floor. We also use Twyn to evaluate entire welded assemblies for potential welding distortion, giving us a faster, more reliable and visual way to ensure quality across the whole part.
建設機械
We have integrated Twyn into our inspection process before and after welding and the results have been remarkable. The system consistently identified issues that were overlooked during manual checks, ensuring a higher level of accuracy and reliability. Moreover, once our team became proficient with the tool, inspection times were reduced by up to 90% compared to traditional manual methods. Twyn has significantly enhanced both the efficiency and quality of our inspection workflow.
木造建築
We use Twyn to inspect various steel parts for our wood connectors. In this case, we are inspecting “stars” for a dome construction. Twyn is a great help here: it simplifies the inspection.
サービス業
We manufacture complex welded assemblies to customer order, whether for prototyping or series production. Our team uses Twyn on a daily basis to meet the high quality requirements of our customers. You can see a car body after welding and before painting in our final finishing process.
溶接ソリューション
Verification of the revision status in prototype and series production.
電力産業
Andritz Kft. uses Twyn to inspect different steel constructions of water power plant generator housings. We check completeness to ensure that all parts are welded in and in the correct position.
Our company specializes in manufacturing power equipment. Among our products, transformers are assembled with various components. By using Twyn, the quality inspection process becomes intuitive and efficient, allowing us to quickly verify whether all components have been properly assembled without any omissions.
自動化ソリューション
The image shows a great example of one of the checks we do using Twyn. Here we are completing a 100% visual inspection on the part, where we are checking for all the components (like nuts, studs, fasteners, stampings etc.) and are completing a weld location validation.
情報技術
The Twyn application implemented for Cerri Srl serves as an advanced quality control tool, specifically designed to inspect large industrial components used in street cleaning machines. Leveraging augmented reality (AR) and computer vision, the solution enables precise and efficient verification of components, ensuring they meet the highest quality standards.